Anti-icing abilities are achieved on surfaces of micropillar arrays with nanohairs that are fabricated by methods of soft replication and crystal growth, i.e., different micropillar arrays with the similar nanohairs, different nanohairs with the same micropillar arrays. It is demonstrated that an optimal micropillar array with nanohairs contributes an excellent anti-icing or antifogging property at low temperature below zero. As a result, the longest icing delay time is achieved effectively up to ≈9839 s at −10 °C on the optimal surface. As for the optimal surface in humidity, the condensed droplets merge into each other, and meanwhile jump off easily. Accordingly, a largest dry area is up to ≈90.5% at −5 °C in ≈1020 s after breeze action. It is attributed to the stability of less liquid–solid fraction on an optimal surface under low temperature, in addition to cooperation between micropillar arrays and nanohairs in sizes. This finding provides an insight into the design of structure size on micro–nanostructured surface for anti-icing/antifogging ability effectively, which can be extended into the applications in some surfaces of systems, e.g., microdevices worked in cold or humid environment.

Directional driving of a droplet can be achieved on a gradient-exhibiting, nanostructured microhump (GNMH) surface at low temperature and high humidity. The GNMH surface is fabricated using a commercial carbon fiber plate with an array of microscale hump structures; nanotechniques are used to form varying nanostructures on the microhump array, producing the micro- and nanostructured surface. The different nanostructures result in a wettability gradient along the surface, enabling droplet transport with the help of vibration—even at low temperature or high humidity. In contrast, simply nanostructured surfaces or microstructured surfaces that also have a wettable gradient do not enable droplet transport at low temperature or high humidty. In a range of subzero temperatures or in a range of high-humidity conditions, the GNMH surface retains its superhydrophobicity and ability for directional droplet transport along its wettability gradient. These results may assist in the design of surfaces required for cold environments, such as microreactors, chemical analytic devices, and sensors.

Controlled directional spreading of a droplet on a smart high-adhesion surface was made possible by simply controlling anodic oxidation. The wettability gradient of the surface was controlled from 0.14 to 3.38° mm⁻¹ by adjusting the anodic oxidation conditions. When a water droplet made contact with the substrate, the droplet immediately spread in the direction of the wettability gradient but did not move in other directions, such as those perpendicular to the gradient direction, even when the surface was turned upside down. The spreading behavior was mainly controlled by the wettability gradient. Surfaces with a V- or inverse-V-shaped wettability gradient were also formed by the same method, and two droplets on these surfaces spread either toward or away from one another as designed. This method could be used to oxidize many conductive substrates (e.g., copper, aluminum) to form surfaces with variously shaped wettability gradients. It has potential for application in microfluidic devices.

Controlled directional spreading of a droplet on a smart high-adhesion surface was made possible by simply controlling anodic oxidation. The wettability gradient of the surface was controlled from 0.14 to 3.38° mm⁻¹ by adjusting the anodic oxidation conditions. When a water droplet made contact with the substrate, the droplet immediately spread in the direction of the wettability gradient but did not move in other directions, such as those perpendicular to the gradient direction, even when the surface was turned upside down. The spreading behavior was mainly controlled by the wettability gradient. Surfaces with a V- or inverse-V-shaped wettability gradient were also formed by the same method, and two droplets on these surfaces spread either toward or away from one another as designed. This method could be used to oxidize many conductive substrates (e.g., copper, aluminum) to form surfaces with variously shaped wettability gradients. It has potential for application in microfluidic devices.

Spider silk has been an attractive biopolymer since ancient times. Learning from both its excellent properties and spinning process, silk provides people with inspiration to develop functional fibers. Recently, inspired by shiny water droplets on a spider's web, we revealed that the capture silk of the cribellate spider would deform to have a special periodic spindle-knots structure and hence displayed unique wettability, making it efficient at directional water-collecting. This provides insights in designing functional fibers with unique wettability, by either creating special structures on the fiber surface, or modifying it with responsive molecules. These bioinspired functional fibers may find applications in many fields, such as water collection, smart catalysis, filtration, and sensing.

Inspired by the geometric structure of ecribellate spider capture silk and its spinning characteristics, we propose a one-step electrohydrodynamic method to fabricate bead-on-string heterostructured fibers (BSHFs). By combining electrospinning and electrospraying strategies using a sprayable outer fluid with low viscosity and a spinnable inner fluid with high viscosity in a coaxial jetting process, hydrophilic poly(ethylene glycol) beads are successfully imprinted on a hydrophobic polystyrene string. It is demonstrated that the BSHFs are capable of intelligently responding to environmental change. With a change in relative humidity, the fibers show a segmented swelling and shrinking behavior in the “bead” parts whereas the “string” parts remain the same. The elastic BSHFs with alternating hydrophilic and hydrophobic surface characteristics represent a type of mesoscale analogues that block copolymers and may bring about new properties and applications. Moreover, the combined electrohydrodynamic approach developed herein should open new routes to multifunctional one-dimensional heterostructured materials.

Inspired by the geometric structure of ecribellate spider capture silk and its spinning characteristics, we propose a one-step electrohydrodynamic method to fabricate bead-on-string heterostructured fibers (BSHFs). By combining electrospinning and electrospraying strategies using a sprayable outer fluid with low viscosity and a spinnable inner fluid with high viscosity in a coaxial jetting process, hydrophilic poly(ethylene glycol) beads are successfully imprinted on a hydrophobic polystyrene string. It is demonstrated that the BSHFs are capable of intelligently responding to environmental change. With a change in relative humidity, the fibers show a segmented swelling and shrinking behavior in the “bead” parts whereas the “string” parts remain the same. The elastic BSHFs with alternating hydrophilic and hydrophobic surface characteristics represent a type of mesoscale analogues that block copolymers and may bring about new properties and applications. Moreover, the combined electrohydrodynamic approach developed herein should open new routes to multifunctional one-dimensional heterostructured materials.