Co-reporter:Xianxian Tang;Taoxiang Liu;Han Li;Dongwang Yang;Liangjun Chen
RSC Advances (2011-Present) 2017 vol. 7(Issue 33) pp:20192-20200
Publication Date(Web):2017/04/05
DOI:10.1039/C7RA02302B
Polypyrrole (PPy) is a type of potential organic thermoelectric material that has attracted extensive attention in recent years. Its application is mainly limited by the relatively low intrinsic electrical conductivity and Seebeck coefficient, so it is necessary to find an effective way to improve the electrical transport properties of PPy. In this work, lamellar PPy doped with β-naphthalene sulfonic acid (β-NSA) was synthesized chemically using ferric chloride (FeCl3) as the oxidant, and the thermoelectric performance of β-NSA doped PPy was significantly enhanced. FTIR, XRD, Raman and FESEM analyses indicated that the presence of β-NSA and FeCl3 could effectively control the morphology of PPy to form a lamellar structure during the polymerization process, which improves the thermoelectric properties of PPy greatly. The highest thermoelectric figure of merit ZT, 0.62 × 10−3, was obtained with the molar ratio of monomer pyrrole (py) to β-NSA of 1.0 : 0.45 at 300 K, and was 10 times higher than that of pure PPy. Furthermore, the TGA, elastic modulus, Vickers hardness results showed that the thermal stability and mechanical properties of β-NSA doped PPy was better than that of pure PPy.
Co-reporter:Xianxian Tang;Taoxiang Liu;Han Li;Dongwang Yang;Liangjun Chen
RSC Advances (2011-Present) 2017 vol. 7(Issue 33) pp:20192-20200
Publication Date(Web):2017/04/05
DOI:10.1039/C7RA02302B
Polypyrrole (PPy) is a type of potential organic thermoelectric material that has attracted extensive attention in recent years. Its application is mainly limited by the relatively low intrinsic electrical conductivity and Seebeck coefficient, so it is necessary to find an effective way to improve the electrical transport properties of PPy. In this work, lamellar PPy doped with β-naphthalene sulfonic acid (β-NSA) was synthesized chemically using ferric chloride (FeCl3) as the oxidant, and the thermoelectric performance of β-NSA doped PPy was significantly enhanced. FTIR, XRD, Raman and FESEM analyses indicated that the presence of β-NSA and FeCl3 could effectively control the morphology of PPy to form a lamellar structure during the polymerization process, which improves the thermoelectric properties of PPy greatly. The highest thermoelectric figure of merit ZT, 0.62 × 10−3, was obtained with the molar ratio of monomer pyrrole (py) to β-NSA of 1.0 : 0.45 at 300 K, and was 10 times higher than that of pure PPy. Furthermore, the TGA, elastic modulus, Vickers hardness results showed that the thermal stability and mechanical properties of β-NSA doped PPy was better than that of pure PPy.
Co-reporter:Dongwang Yang;Xianli Su;Fanchen Meng;Si Wang;Yonggao Yan;Jihui Yang;Jian He;Qingjie Zhang;Ctirad Uher;Mercouri G. Kanatzidis
Journal of Materials Chemistry A 2017 vol. 5(Issue 44) pp:23243-23251
Publication Date(Web):2017/11/14
DOI:10.1039/C7TA08726H
Simultaneous control of the stoichiometry, microstructure, and compositional homogeneity is a prerequisite for understanding the properties of Ag2Se. These are difficult to attain because of the highly mobile Ag+ ions above the superionic phase transition at 407 K. Here we report on a novel synthesis of well crystallized orthorhombic Ag2Se carried out at room temperature, which requires no expensive instrumentation, and yields a single-phase material in a very short time. Our facile reaction process is a self-sustaining room temperature synthesis driven by the dissociative adsorption of Se by Ag and promoted by stirring and intermittent grinding under ambient conditions. Systematic experimental and theoretical studies of chemical reactions between Ag and Q (Te, Se, and S) revealed that the reaction mechanism between Ag and Q is in line with the Hard Soft Acid Base (HSAB) scheme (rate order Ag2Te > Ag2Se > Ag2S). The low carrier concentration achieved ∼1018 cm−3 and the optimized weighted majority-to-minority carrier mobility ratio observed in the samples as corroborated by the state-of-the-art thermoelectric performance of ZT ∼1.2 at 390 K attest to the superiority of the synthesis route in yielding highly stoichiometric Ag2Se samples.
Co-reporter:Gang Zheng;Xianli Su;Hongyao Xie;Yuejiao Shu;Tao Liang;Xiaoyu She;Wei Liu;Yonggao Yan;Qingjie Zhang;Ctirad Uher;Mercouri G. Kanatzidis
Energy & Environmental Science (2008-Present) 2017 vol. 10(Issue 12) pp:2638-2652
Publication Date(Web):2017/12/06
DOI:10.1039/C7EE02677C
The traditional zone melting (ZM) method for the fabrication of state of the art Bi2Te3-based thermoelectric materials has long been considered a time and energy intensive process. Herein, a combustion synthesis known as the thermally induced flash synthesis (TIFS) is employed to synthesize high performance p-type BiSbTe alloys within 20 min compared to tens of hours for the ZM samples. The thermodynamic parameters and phase transformation mechanism during the TIFS process were systematically studied for the first time. TIFS combined with plasma activated sintering (PAS) results in a single phase homogeneous material with excellent repeatability, high thermoelectric performance (maximum ZT ∼ 1.2 at 373 K) and robust mechanical properties in a very short time of less than 20 min. The technologically relevant average ZT value of TIFS-PAS fabricated Bi0.5Sb1.5Te3 from 298 K to 523 K is 0.86, about a 46% improvement over the ZM sample. The compressive and bending strength of TIFS-PAS Bi0.5Sb1.5Te3 are also improved by about 5 fold compared with those of the ZM samples. Thermoelectric power generation modules assembled using the TIFS-based high performance n and p type materials show the largest thermoelectric conversion efficiency of 5.2% when subjected to a temperature gradient of 250 K, representing about 42% enhancement compared with the commercial ZM-based module. Because of the simplicity and scalability of the process and short synthesis time, the TIFS-PAS technology provides a new and efficient way for large-scale, economical fabrication of Bi2Te3-based thermoelectrics.
Co-reporter:Yonghui You;Xianli Su;Wei Liu;Yonggao Yan;Tiezheng Hu;Ctirad Uher
RSC Advances (2011-Present) 2017 vol. 7(Issue 55) pp:34466-34472
Publication Date(Web):2017/07/07
DOI:10.1039/C7RA05609E
Paracostibite (CoSbS), a naturally occurring mineral composed of earth abundant elements, is a newly developed and environmentally friendly thermoelectric material for medium temperature power generation applications, and has attracted considerable attention. In this work, in order to study the influence of Se doping on the site of S, CoSbS1−xSex (0 ≤ x ≤ 0.09) compounds were synthesized by vacuum melting and annealing and compacted by spark plasma sintering. Alloying S with Se decreased the band gap and the impurity activation energy. Moreover, Se substitution on the site of S not only improved the electronic transport properties, but it also dramatically suppressed the thermal conductivity. The maximum power factor as high as 1.1 × 10−3 Wm−1 K−2 was achieved in CoSbS0.99Se0.01 at 900 K. Due to the improved power factor and the decreased thermal conductivity, the ZT reached 0.26, exceeding the figure of merit of undoped CoSbS by about 37%.
Co-reporter:Liangjun Chen, Wei Liu, Xianli Su, Shengqiang Xiao, Hongyao Xie, Ctirad Uher, Xinfeng Tang
Synthetic Metals 2017 Volume 229(Volume 229) pp:
Publication Date(Web):1 July 2017
DOI:10.1016/j.synthmet.2017.05.010
•PEDOT/rGO nanocomposite bulk is prepared by in situ micro-emulsion polymerization followed by cold-pressing and annealing.•Thermal treatment and rGO doping lead to enhanced electrical conductivity and thermoelectric power factor.•The enhanced electrical properties are mainly due to the optimized microstructure and rGO serving as conducting channels.PEDOT, poly(3,4-ethylenedioxythiophene), is an important conjugated conducting polymer, and a complex salt PEDOT:PSS has been widely researched on account of its advantages of favorable workability, excellent film-forming ability and decent electrical conductivity. Although PEDOT films with excellent thermoelectric properties have already been intensively described in the literature, few reports focused on thermoelectric properties of bulk forms of PEDOT. Here, we report on bulk PEDOT and its composites with reduced graphene oxide (PEDOT/rGO) synthesized by a chemical method combined with cold pressing and thermal treatment. The impact of the rGO doping and the thermal treatment on the electrical transport properties of PEDOT and PEDOT/rGO is discussed. The results show that 0.44 wt% of rGO doping improves the electrical conductivity of PEDOT by a factor of about 2. The electrical conductivity of PEDOT/0.44 wt% rGO is further increased by about 3 times after the thermal treatment. Moreover, the power factor of bulk PEDOT is enhanced by a factor of 16 following the thermal treatment. The π–π interaction between rGO and PEDOT, the closer packing within the polymer matrix, as well as the more ordered structure within the polymer matrix induced by the thermal treatment and the addition of rGO are of crucial importance for the remarkable improvement of the electrical conductivity and the power factor.
Co-reporter:Han Li, Xianli Su, Xinfeng Tang, Qingjie Zhang, ... Umut Aydemir
Journal of Materiomics 2017 Volume 3, Issue 4(Volume 3, Issue 4) pp:
Publication Date(Web):1 December 2017
DOI:10.1016/j.jmat.2017.07.003
•High performance nanostructured InxCeyCo4Sb12+z was prepared by MS-SPS process.•Ce acts as the main filler atom, whereas In forms a uniformly distributed nano-sized InSb phase at the grain boundaries.•The in-situ formed nano-InSb phase plays a major role in reducing the thermal conductivity.•zTmax reaches 1.5 at 800 K for the MS-SPS-prepared In0.2Ce0.15Co4Sb12/InSb nanocomposite.Thermoelectric semiconductors based on CoSb3 hold the best promise for recovering industrial or automotive waste heat because of their high efficiency and relatively abundant, lead-free constituent elements. However, higher efficiency is needed before thermoelectrics reach economic viability for widespread use. In this study, n-type InxCeyCo4Sb12+z skutterudites with high thermoelectric performance are produced by combining several phonon scattering mechanisms in a panoscopic synthesis. Using melt spinning followed by spark plasma sintering (MS-SPS), bulk InxCeyCo4Sb12+z alloys are formed with grain boundaries decorated with nano-phase of InSb. The skutterudite matrix has grains on a scale of 100–200 nm and the InSb nano-phase with a typical size of 5–15 nm is evenly dispersed at the grain boundaries of the skutterudite matrix. Coupled with the presence of defects on the Sb sublattice, this multi-scale nanometer structure is exceptionally effective in scattering phonons and, therefore, InxCeyCo4Sb12/InSb nano-composites have very low lattice thermal conductivity and high zT values reaching in excess of 1.5 at 800 K.Download high-res image (464KB)Download full-size image
Co-reporter:Yu Mao;Yonggao Yan;Keping Wu;Hongyao Xie;Zekun Xiu;Jihui Yang;Qingjie Zhang;Ctirad Uher
RSC Advances (2011-Present) 2017 vol. 7(Issue 35) pp:21439-21445
Publication Date(Web):2017/04/18
DOI:10.1039/C7RA02677C
Commercial production of thermoelectric (TE) modules features energy-intensive and time-consuming processes. Here, we propose a rapid, facile and low cost fabrication process for n-type single phase Bi2Te2.7Se0.3 that combines self-propagating high-temperature synthesis (SHS) with the laser non-equilibrium 3D printing method based on selective laser melting (SLM). The optimal SLM processing window for high quality single layers has been determined. Results show that the chemical composition of the sample is very sensitive to the laser energy density (EV) due to the selective vaporization of Se and Te. For energy densities EV of less than 33.3 J mm−3, the composition of the SLM-processed samples is relatively stable. However, as EV exceeds 33.3 J mm−3 and increases further, the vaporization rate of Te and Se significantly increases and is much higher than that of Bi. Empirical formulae relating the chemical composition of the resulting materials with the values of EV are obtained and are used to predict the composition of the SLM-processed material. Most importantly, the temperature dependent TE properties of the SLM-fabricated bulk sample result in a maximum ZT value of 0.84 at 400 K, which is comparable to that of the commercially available material. The work has laid a foundation for the future utilization of this technique for the fabrication of Bi2Te3-based thermoelectric modules.
Co-reporter:Si Wang;Si Hui;Kunling Peng;Trevor P. Bailey;Xiaoyuan Zhou;Ctirad Uher
Journal of Materials Chemistry C 2017 vol. 5(Issue 39) pp:10191-10200
Publication Date(Web):2017/10/12
DOI:10.1039/C7TC03022C
The extremely high ZTs of p-type SnSe single crystals have attracted much attention. However, due to the high cost of preparation, SnSe single crystals are difficult to be commercialized. On the other hand, the biggest challenge facing more cost-effective polycrystalline SnSe samples are their inferior electronic properties compared to single crystals. It has been proposed that the crystal orientation is responsible for the difference between the electronic properties of polycrystalline and single crystalline SnSe. To explore the role of the crystal orientation, we synthesized textured pure and Ag-doped polycrystalline SnSe and found that the electronic properties of our most highly oriented polycrystalline SnSe are still not higher than single crystals of SnSe oriented along the a-axis (the least favorable orientation). In this study, we compared the temperature-dependent mobility of Ag-doped polycrystalline samples with Ag-doped single crystals of SnSe. We found that grain boundary scattering is the dominant scattering mechanism in polycrystalline SnSe, and this mechanism is substantially absent in single crystals of SnSe. We conclude that grain boundary scattering, and not an averaging effect of the random grain distribution, is the major reason for the poor performance of polycrystalline SnSe compared to single crystals. Based on our results, improving the thermoelectric performance of polycrystalline SnSe will require identifying a synthesis process that minimizes grain boundary scattering.
Co-reporter:Xianli Su;Ping Wei;Han Li;Wei Liu;Yonggao Yan;Peng Li;Chuqi Su;Changjun Xie;Wenyu Zhao;Pengcheng Zhai;Qingjie Zhang;Ctirad Uher
Advanced Materials 2017 Volume 29(Issue 20) pp:
Publication Date(Web):2017/05/01
DOI:10.1002/adma.201602013
Considering only about one third of the world's energy consumption is effectively utilized for functional uses, and the remaining is dissipated as waste heat, thermoelectric (TE) materials, which offer a direct and clean thermal-to-electric conversion pathway, have generated a tremendous worldwide interest. The last two decades have witnessed a remarkable development in TE materials. This Review summarizes the efforts devoted to the study of non-equilibrium synthesis of TE materials with multi-scale structures, their transport behavior, and areas of applications. Studies that work towards the ultimate goal of developing highly efficient TE materials possessing multi-scale architectures are highlighted, encompassing the optimization of TE performance via engineering the structures with different dimensional aspects spanning from the atomic and molecular scales, to nanometer sizes, and to the mesoscale. In consideration of the practical applications of high-performance TE materials, the non-equilibrium approaches offer a fast and controllable fabrication of multi-scale microstructures, and their scale up to industrial-size manufacturing is emphasized here. Finally, the design of two integrated power generating TE systems are described—a solar thermoelectric-photovoltaic hybrid system and a vehicle waste heat harvesting system—that represent perhaps the most important applications of thermoelectricity in the energy conversion area.
Co-reporter:Kang Yin, Xianli Su, Yonggao Yan, Hao Tang, ... Xinfeng Tang
Scripta Materialia 2017 Volume 126(Volume 126) pp:
Publication Date(Web):1 January 2017
DOI:10.1016/j.scriptamat.2016.08.010
SiC nano-powders and nano-wires with excellent toughness as well as high strength were incorporated in Mg2.16(Si0.3Sn0.7)0.98Sb0.02. The effect of the morphology and phase fraction of nano-SiC additives on the thermoelectric (TE) as well as mechanical properties of the composite was characterized in detail. It is found that, due to the pinning effect, fiber bridging and fiber pull-out mechanisms, the fracture toughness and the compressive strength of the composite with 0.8 at.% SiC nano-powders or nano-wires are improved by about 50% and 30%, respectively. And the TE properties changed little, with a maximum ZT value of ~ 1.20 at 750 K.Download high-res image (149KB)Download full-size image
Co-reporter:Qiang Zhang;Qiangbing Lu;Yonggao Yan;Xianli Su
Journal of Electronic Materials 2017 Volume 46( Issue 5) pp:3172-3181
Publication Date(Web):17 February 2017
DOI:10.1007/s11664-017-5325-z
Both Mg2Si and Mg2Sn compounds were synthesized by an ultra-fast self-propagating high-temperature synthesis (SHS) method. The data regarding SHS were obtained via theoretical calculation combined with experiments, showing that the adiabatic temperature Tad and ignition temperature Tig of Mg2Si are a little higher than those of Mg2Sn. The mechanism of phase evolution and the concomitant microstructure evolution during the synthesis process of Mg2Si and Mg2Sn compounds were investigated by adopting SHS technique coupled with a sudden quenching treatment. Differential scanning calorimetry (DSC), field emission scanning electron microscopy (FESEM), and x-ray powder diffraction (XRD) results indicate that Mg2Si compound can be directly synthesized through the reaction of Mg and Si elements at around 850 K. Correspondingly, the formation of Mg2Sn needs to undergo melting of Sn and the subsequent feeble reaction between Mg and Sn elements before the large scale transformation at 730 K. As the groundwork, this research embodies great significance for future study on the ultrafast SHS process of the ternary Mg2Si1−xSnx solid solutions.
Co-reporter:Jiefei Fu, Xianli Su, Yonggao Yan, Wei Liu, Zhengkai Zhang, Xiaoyu She, Ctirad Uher, Xinfeng Tang
Journal of Solid State Chemistry 2017 Volume 253(Volume 253) pp:
Publication Date(Web):1 September 2017
DOI:10.1016/j.jssc.2017.06.025
Type-III Ba24Ge100 clathrates possess low thermal conductivity and high electrical conductivity at room temperature and, as such, have a great potential as thermoelectric materials for power generation. However, the Seebeck coefficient is very low due to the intrinsically high carrier concentration. In this paper, a series of Ba24CuxGe100−x and Ba24AgyGe100−y specimens were prepared by vacuum melting combined with the subsequent spark plasma sintering (SPS) process. Doping Cu or Ag on the Ge site not only suppresses the concentration of electrons but it also decreases the thermal conductivity. In addition, the carrier mobility and the Seebeck coefficient increase due to the decrease in the carrier concentration. Thus, the power factor is greatly improved, leading to an improvement in the dimensionless figure of merit ZT. Cu-doped Ba24Cu6Ge94 reaches the maximum ZT value of about 0.17 at 873 K, while Ag-doped Ba24Ag6Ge94 attains the dimensionless figure of merit ZT of 0.31 at 873 K, more than 2 times higher value compared to un-doped Ba24Ge100.Download high-res image (209KB)Download full-size image
Co-reporter:Gang Zheng;Xianli Su;Xinran Li;Tao Liang;Hongyao Xie;Xiaoyu She;Yonggao Yan;Ctirad Uher;Mercouri G. Kanatzidis
Advanced Energy Materials 2016 Volume 6( Issue 13) pp:
Publication Date(Web):
DOI:10.1002/aenm.201600595
High thermoelectric performance of mechanically robust p-type Bi2Te3-based materials prepared by melt spinning (MS) combined with plasma-activated sintering (PAS) method can be obtained with small, laboratory grown samples. However, large-size samples are required for commercial applications. Here, large-size p-type Bi2Te3-based ingots with 30, 40, and 60 mm in diameter are produced by MS-PAS, and the influence of temperature distribution during the sintering process on the composition and thermoelectric properties is systematically studied for the first time. Room-temperature scanning Seebeck Microprobe results show that the large-size ingot is inhomogeneous, induced by ellipsoidal-shape-distributed temperature field during the sintering process, which is verified by finite-element analysis. Although some temperature differences are unavoidable in the sintering process, homogeneity and mechanical properties of ingots can be improved by appropriately extending the sintering time and design of graphite die. Samples cut from ingots attain the peak ZT value of 1.15 at 373 K, about 17% enhancement over commercial zone-melted samples. Moreover, the compressive and bending strengths are improved by several times as well. It is important to ascertain that large-size p-type Bi2Te3-based thermoelectric materials with high thermoelectric performance can be fabricated by MS-PAS.
Co-reporter:Dongwang Yang, Xianli Su, Yonggao Yan, Tiezheng Hu, Hongyao Xie, Jian He, Ctirad Uher, Mercouri G. Kanatzidis, and Xinfeng Tang
Chemistry of Materials 2016 Volume 28(Issue 13) pp:4628
Publication Date(Web):June 11, 2016
DOI:10.1021/acs.chemmater.6b01291
Novel time- and energy-efficient synthesis methods, especially those adaptable to large-scale industrial processing, are of vital importance for broader applications of thermoelectrics. We herein reported a case study of layer-structured oxychalcogenides Bi1–xPbxCuSeO (x = 0–10%) with emphases on the reaction mechanism of self-propagating high-temperature synthesis (SHS) and the impact of SHS conditions on the thermoelectric properties. The combined results of X-ray powder diffraction, differential scanning calorimetry, and quenching experiments corroborated that the SHS process of BiCuSeO consisted two fast binary SHS reactions (2 Bi+3 Se → Bi2Se3 and 2 Cu+Se → Cu2Se) intimately coupled with two relatively slow solid-state diffusion reactions (2 Bi2Se3+B2O3 → 3 Bi2SeO2 and then Bi2SeO2+Cu2Se → 2 BiCuSeO). The formation rate of the reaction intermediate Bi2SeO2 was the bottleneck in the SHS process of BiCuSeO. Importantly, we found that adding PbO in the starting materials has (i) facilitated the formation of Bi2SeO2 and thus significantly reduced the SHS reaction time; (ii) improved the phase purity and sample homogeneity; (iii) increased the power factor via increasing both carrier concentration and effective mass; and (iv) reduced the lattice thermal conductivity via more point defect phonon scattering. As a result, a state-of-the-art ZT value ∼1.2 has been attained at 923 K for Bi0.94Pb0.06CuSeO. These results not only open a new avenue for mass production of single phased multinary thermoelectric materials but also inspire more investigation into the SHS mechanisms of multinary materials in diverse fields of material science and engineering.
Co-reporter:Kang Yin, Xianli Su, Yonggao Yan, Yonghui You, Qiang Zhang, Ctirad Uher, Mercouri G. Kanatzidis, and Xinfeng Tang
Chemistry of Materials 2016 Volume 28(Issue 15) pp:5538
Publication Date(Web):July 20, 2016
DOI:10.1021/acs.chemmater.6b02308
The dependence of the electronic band structure of Mg2Si0.3–xGexSn0.7 and Mg2Si0.3GeySn0.7–y (0 ≤ x, and y ≤ 0.05) ternary solid solutions on composition and temperature is explained by a simple linear model, and the lattice thermal conductivity of solid solutions with different Si/Ge/Sn ratios is predicted by the Adachi model. The experimental results show excellent consistency with the calculations, which suggests that the approach might be suitable for describing the electronic band structure and the lattice thermal conductivity of other solid solutions using these simple calculations. Beyond this, it is observed that the immiscible gap in the Mg2Si1–xSnx binary system is narrowed via the introduction of Mg2Ge. Moreover, for the Sb-doped solid solutions Mg2.16(Si0.3GeySn0.7–y)0.98Sb0.02 (0 ≤ y ≤ 0.05), the energy offset between the light conduction band and the heavy conduction band at higher temperatures (500–800 K) will decrease with an increase in Ge content, thus making a contribution to the conduction band degeneracy and enhancing the power factor in turn. Meanwhile, mass fluctuation and strain field scattering processes are enhanced when Ge is substituted for Sn in Mg2.16(Si0.3GeySn0.7–y)0.98Sb0.02 (0 ≤ y ≤ 0.05) because of the large discrepancy between the mass and size of Ge and Sn, and the lattice thermal conductivity is decreased as a consequence. Thus, the thermoelectric performance is improved, with the figure of merit ZT being >1.45 at ∼750 K and the average ZT value being between 0.9 and 1.0 in the range of 300–800 K, which is one of the best results for Sb-doped Mg2Si1–x–yGexSny systems with a single phase.
Co-reporter:Qiang Zhang, Xianli Su, Yonggao Yan, Hongyao Xie, Tao Liang, Yonghui You, Xinfeng Tang, and Ctirad Uher
ACS Applied Materials & Interfaces 2016 Volume 8(Issue 5) pp:3268
Publication Date(Web):January 19, 2016
DOI:10.1021/acsami.5b11063
A series of Sb-doped Mg2Si1–xSbx compounds with the Sb content x within 0 ≤ x ≤ 0.025 were prepared by self-propagating high-temperature synthesis (SHS) combined with plasma activated sintering (PAS) method in less than 20 min. Thermodynamic parameters of the SHS process, such as adiabatic temperature, ignition temperature, combustion temperature, and propagation speed of the combustion wave, were determined for the first time. Nanoprecipitates were observed for the samples doped with Sb. Thermoelectric properties were characterized in the temperature range of 300–875 K. With the increasing content of Sb, the electrical conductivity σ rises markedly while the Seebeck coefficient α decreases, which is attributed to the increase in carrier concentration. The carrier mobility μH decreases slightly with the increasing carrier concentration but remains larger than the Sb-doped samples prepared by other methods, which is ascribed to the self-purification process associated with the SHS synthesis. In spite of the increasing electrical conductivity with the increasing Sb content x, the overall thermal conductivity κ decreases on account of a significantly falled lattice thermal conductivity κL due to the strong point defect scattering on Sb impurities and possibly enhanced interface scattering on nanoprecipitates. As a result, the sample with x = 0.02 achieves the thermoelectric figure of merit ZT ∼ 0.65 at 873 K, one of the highest values for the Sb-doped binary Mg2Si compounds investigated so far. A subsequent annealing treatment on the sample with x = 0.02 at 773 K for 7 days has resulted in no noticeble changes in the thermoelectric transport properties, indicating an excellent thermal stability of the compounds prepared by the SHS method. Therefore, SHS method can serve as an effective alternative fabrication route to synthesize Mg–Si based themoelectrics and some other functional materials due to the resulting high performance, perfect thermal stability, and feasible production in large scale for commercial application.Keywords: Mg2Si1−xSbx; phase segregation; self-propagating high-temperature synthesis; thermal stability; thermoelectric properties
Co-reporter:Kang Yin, Xianli Su, Yonggao Yan, Ctirad Uher and Xinfeng Tang
RSC Advances 2016 vol. 6(Issue 20) pp:16824-16831
Publication Date(Web):04 Feb 2016
DOI:10.1039/C5RA27171A
The relationship between the temperature and the composition as well as the microstructure of a Sb-doped Mg2Si0.30Sn0.70 solid solution was systematically studied according to the Mg2Si–Mg2Sn pseudo-binary phase diagram. This work shows that the composition, distribution pattern, and fraction of in situ nanostructures can be controlled by the heat treatment carried out at a specific peritectic reaction temperature. A large number of in situ nanoprecipitates were observed when the sample was quenched at 900 K or 1130 K. However, quenching at 900 K resulted in the formation of agglomerates while quenching at 1130 K yielded a more even dispersion of nanoprecipitates. Monochromatic X-ray studies, back-scattering images and HRTEM results showed that the composition of the nanoprecipitates when quenched at 900 K was the Mg2Si-rich phase, while the nanostructure was the Mg2Sn-rich phase when quenched at 1130 K. The lattice thermal conductivity decreased dramatically due to the well distributed Mg2Sn-rich nanoprecipitates, and the maximum ZT of about 1.2 was achieved at around 750 K. Moreover, the average value of the figure of merit ZTaverage reached about 0.9 in the range of 300–800 K, about a 15% higher value than in the sample composed of Mg2Si-rich nano-agglomerates. This study demonstrates that carrying out heat treatments at the phase transformation temperatures is a simple and controllable method to design and form in situ nanostructures, which is of vital importance in the fabrication of nanocomposites and optimization of the thermoelectric performance.
Co-reporter:Rizwan Akram, Yonggao Yan, Dongwang Yang, Xiaoyu She, Gang Zheng, Xianli Su, Xinfeng Tang
Intermetallics 2016 Volume 74() pp:1-7
Publication Date(Web):July 2016
DOI:10.1016/j.intermet.2016.04.004
•Effects of Sb doping on Hf0.25Zr0.75NiSn half-Heusler compounds are investigated.•Layered structures are observed upto 1.25% Sb doped content.•Sb doping has significantly enhanced the carrier concentration and the electrical conductivity.•Carrier mobility is also observed to increase.•A peak ZT value of 0.83 is achieved for 1.5% Sb doped sample.Half-Heusler (HH) semiconductor alloys are being widely investigated due to their promising potential for thermoelectric (TE) power generation applications. Sb is an effective doping element for n-type ZrNiSn half-Heuslers alloys. HH thermoelectric materials Hf0.25Zr0.75NiSn1−xSbx (0 ≤ x ≤ 0.03) were synthesized by induction melting combined with plasma activated sintering (PAS) technique. X-ray diffraction concluded that single-phase HH compounds without compositional segregations were obtained. Presence of bended lamellar structures was revealed by the FESEM. Sb doping significantly enhanced the electrical conductivity, power factor and carrier concentration of the alloys. An increase in the carrier mobility was also observed. Consequently, optimum values of 4.36 × 10−3 W/mK2 and 4.7 × 1020 cm−3 were achieved for power factor and carrier concentration, respectively. As a result, a ZT value of 0.83 at 923 K was obtained which is about 67% improvement compared to the un-doped sample.Download full-size image
Co-reporter:Hongyao Xie, Xianli Su, Gang Zheng, Yonggao Yan, Wei Liu, Hao Tang, Mercouri G. Kanatzidis, Ctirad Uher, and Xinfeng Tang
The Journal of Physical Chemistry C 2016 Volume 120(Issue 49) pp:27895-27902
Publication Date(Web):November 22, 2016
DOI:10.1021/acs.jpcc.6b10308
CuFeS2 is an environmentally friendly n-type thermoelectric material composed of earth-abundant, inexpensive and nontoxic elements. However, its rather undistinguished electronic properties combined with a high thermal conductivity lead to a low thermoelectric performance. In this work, an attempt is made to reduce the lattice thermal conductivity of CuFeS2 by In substituting on the Fe site. A series of CuFe1–xInxS2 (x = 0–0.08) compounds was synthesized by vacuum melting combined with the plasma activated sintering (PAS) process, and the effect of substituting In atoms on the band structure and thermoelectric properties of CuFeS2 has been investigated. The results show that the solubility limit of In in CuFeS2 is more than 8%. For the In content of 0.08, the lattice thermal conductivity of room temperature and at 630 K was reduced by 60% and 37%, respectively, indicating that substituting In for Fe is an effective method to reduce the lattice thermal conductivity of CuFeS2. A single parabolic band model was used to calculate the effective mass of all samples, and the data indicate that small amounts of In do not change the band structure of CuFeS2. Finally, the thermoelectric performance has been enhanced due to the large decrease in lattice thermal conductivity.
Co-reporter:Yun Zheng;Qiang Zhang;Xianli Su;Hongyao Xie;Shengcheng Shu;Tianle Chen;Gangjian Tan;Yonggao Yan;Ctirad Uher;G. Jeffrey Snyder
Advanced Energy Materials 2015 Volume 5( Issue 5) pp:
Publication Date(Web):
DOI:10.1002/aenm.201401391
Bismuth telluride based thermoelectric materials have been commercialized for a wide range of applications in power generation and refrigeration. However, the poor machinability and susceptibility to brittle fracturing of commercial ingots often impose significant limitations on the manufacturing process and durability of thermoelectric devices. In this study, melt spinning combined with a plasma-activated sintering (MS-PAS) method is employed for commercial p-type zone-melted (ZM) ingots of Bi0.5Sb1.5Te3. This fast synthesis approach achieves hierarchical structures and in-situ nanoscale precipitates, resulting in the simultaneous improvement of the thermoelectric performance and the mechanical properties. Benefitting from a strong suppression of the lattice thermal conductivity, a peak ZT of 1.22 is achieved at 340 K in MS-PAS synthesized structures, representing about a 40% enhancement over that of ZM ingots. Moreover, MS-PAS specimens with hierarchical structures exhibit superior machinability and mechanical properties with an almost 30% enhancement in their fracture toughness, combined with an eightfold and a factor of six increase in the compressive and flexural strength, respectively. Accompanied by an excellent thermal stability up to 200 °C for the MS-PAS synthesized samples, the MS-PAS technique demonstrates great potential for mass production and large-scale applications of Bi2Te3 related thermoelectrics.
Co-reporter:Tao Liang, Xianli Su, Xiaoming Tan, Gang Zheng, Xiaoyu She, Yonggao Yan, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2015 vol. 3(Issue 33) pp:8550-8558
Publication Date(Web):14 Jul 2015
DOI:10.1039/C5TC01573A
The self-propagating-high-temperature-synthesis (SHS) in combination with plasma activated sintering (PAS) is applied for the first time to SnTe-based thermoelectric materials and produces single-phase structures. Thermodynamic and kinetic parameters of the SHS process relevant to SnTe compounds were determined. InTe is supersaturated in InxSn1−xTe during the non-equilibrium SHS process. After annealing, doping SnTe with In gives rise to phase separation and the formation of InTe nanoinclusions, which affect the carrier density and, in turn, the transport properties. The presence of the InTe nanophase dramatically reduces the lattice thermal conductivity as low frequency heat carrying phonons are strongly scattered. Moreover, the ensuing deficiency of Te in the SnTe matrix gives rise to Te vacancies which reduce the density of hole carriers and thus enhance the Seebeck coefficient. Compared to samples synthesized by the traditional methods, the SHS-PAS technique shortens the synthesis time from several days to merely 15 min which bodes well for low cost mass production of SnTe-based materials. The phase separation process observed here for the first time effectively adjusts both the microstructure and the carrier density of SnTe-based materials and offers a new approach to optimize their thermoelectric properties.
Co-reporter:Xiaoyu She, Xianli Su, Huizhen Du, Tao Liang, Gang Zheng, Yonggao Yan, Rizwan Akram, Ctirad Uher and Xinfeng Tang
Journal of Materials Chemistry A 2015 vol. 3(Issue 46) pp:12116-12122
Publication Date(Web):03 Nov 2015
DOI:10.1039/C5TC02837J
Higher manganese silicide (HMS) is an environmentally friendly p-type thermoelectric material with attractive performance and high stability in the intermediate temperature range (500–800 K). Due to the high melting point of HMS, the preparation methods reported previously always contain energy-intensive processes requiring long preparation periods and high cost. In this study, thermal explosion (TE) was adopted for a facile preparation of high performance HMS via a low cost route. During a typical thermal explosion (TE) process, nanostructured polycrystalline single-phase HMS powder with excellent thermoelectric performance is obtained in an ultra-short period of time (about 10 min). Dense bulk samples are then prepared by a rapid plasma activated sintering (PAS) technique. With Ge substituted in Si sites, a significant increase can be observed, which further enhanced the electrical properties. The results show that the Ge doped sample Mn(Ge0.015Si0.985)1.75 prepared via the TE–PAS technique exhibits a maximum ZT of 0.62 at 840 K, which demonstrates that the TE–PAS technique is a versatile route for rapid fabrication of HMS and other thermoelectric materials.
Co-reporter:Gangjian Tan, Hang Chi, Wei Liu, Yun Zheng, Xinfeng Tang, Jian He and Ctirad Uher
Journal of Materials Chemistry A 2015 vol. 3(Issue 32) pp:8372-8380
Publication Date(Web):16 Jul 2015
DOI:10.1039/C5TC01739D
We synergistically optimized the thermoelectric properties of p-type skutterudite FeSb2.2Te0.8via a facile “electron-channel phonon-barrier” nanocompositing approach without invoking the conventional “filling-rattling” concept. The InSb nanoinclusions formed in situ at the grain boundaries of p-type FeSb2.2Te0.8 play multiple roles: the high carrier mobility of InSb mitigates the mobility degradation at the grain boundaries (in line with the “electron-channel”), while the added grain boundaries effectively scatter heat-carrying phonons (in line with “phonon-barrier”). As a result, the simultaneous carrier mobility enhancement and the lattice thermal conductivity reduction yield a high figure of merit ZT of ∼0.76 at 800 K in the 3 mol% InSb-containing FeSb2.2Te0.8 sample, outperforming any other unfilled p-type skutterudites reported so far. The interplay between the p-type FeSb2.2Te0.8 host matrix and the n-type InSb nanoinclusions was analyzed in view of their respective electronic band structures and also in the context of an effective medium model. These results confirm not only the feasibility of fabricating p-type skutterudite nanocomposites, but also the great promise of FeSb2.2Te0.8 as the p-leg material in large-scale production of skutterudite-based thermoelectric modules.
Co-reporter:Kang Yin, Qiang Zhang, Yun Zheng, Xianli Su, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2015 vol. 3(Issue 40) pp:10381-10387
Publication Date(Web):23 Jun 2015
DOI:10.1039/C5TC01434D
Sb-doped Mg2Si0.3Sn0.7 solid solutions were prepared by a two-step solid state reaction method followed by electron-discharge plasma activated sintering (Ed-PAS). Thermal stability was tested by changing heat treatment conditions, i.e., annealing temperature, annealing time, annealing atmosphere and preventive coatings. Mg loss is severe when the solid solutions are annealed in vacuum, due to the high saturated vapor pressure of Mg. As a consequence of Mg loss, the β Sn–Sb alloy formed. However, the solid solutions are oxidized when annealed in air. And this is effectively prevented when the samples are coated with boron nitride (BN) spray. The results showed that Mg2Si1−xSnx can be exposed for long periods of time to temperature up to about 823 K, provided it is protected with specific coatings. However, the structure becomes unstable when the temperature exceeds much beyond 823 K, mainly due to the peritectic reaction. The composition, microstructure and thermoelectric (TE) properties of the annealed samples were carefully explored and critically assessed.
Co-reporter:Gang Zheng, Xianli Su, Tao Liang, Qiangbing Lu, Yonggao Yan, Ctirad Uher and Xinfeng Tang
Journal of Materials Chemistry A 2015 vol. 3(Issue 12) pp:6603-6613
Publication Date(Web):16 Feb 2015
DOI:10.1039/C5TA00470E
The traditional zone melting (ZM) method for fabricating Bi2Te3-based thermoelectric materials has long been considered a time and energy intensive process. Here, a combustion synthesis called the self-propagating high-temperature synthesis (SHS) is employed to synthesize Bi2Te3-based thermoelectric materials. Thermodynamic and kinetic parameters of the SHS process relevant to Bi2Te3 and Bi2Se3 were systematically studied for the first time. SHS combined with plasma activated sintering (PAS) results in a single-phase homogeneous material with precisely controlled composition, no preferential orientation, high thermoelectric performance, and excellent mechanical properties. The technologically relevant average ZT value of SHS–PAS Bi2Te2.4Se0.6 from 298 to 523 K is 0.84, which is an increase of about 25% compared with the ZM sample. The compressive strength and the bending strength of SHS–PAS Bi2Te2.4Se0.6 are increased by nearly 250% and 30%, respectively, compared with those of the ZM samples, measured perpendicular to the c-axis. Moreover, the SHS–PAS process is very fast and shortens the synthesis time from tens of hours to 20 min. On account of the simplicity of the process, short synthesis time, minimal use of energy, and the scalability of the method, SHS–PAS technology provides a new and efficient method for large-scale, economical fabrication of Bi2Te3-based compounds.
Co-reporter:Jiefei Fu, Xianli Su, Yun Zheng, Hongyao Xie, Yonggao Yan, Xinfeng Tang, and Ctirad Uher
ACS Applied Materials & Interfaces 2015 Volume 7(Issue 34) pp:19172
Publication Date(Web):August 17, 2015
DOI:10.1021/acsami.5b04910
Because of the low thermal conductivity and high electrical conductivity, type-III Ba24Ge100 clathrates are potentially of interest as power generation thermoelectric materials for midto-high temperature operations. Unfortunately, their too high intrinsic carrier concentration results in a quite low Seebeck coefficient. To reduce the carrier concentration, we prepared a series of Ga/Ag codoped type-III Ba24Ge100 clathrate specimens by vacuum melting and subsequently compacted by spark plasma sintering (SPS). Doping Ga–Ag on the sites of Ge reduces the concentration of electrons and, at higher concentrations, also leads to the in situ formation of BaGe2 nanoprecipitates detected by the microstructural analysis. As a result of doping, the Seebeck coefficient increases, the thermal conductivity decreases, and the dimensionless figure of merit ZT reaches a value of 0.34 at 873 K, more than three times the value obtained with undoped Ba24Ge100.Keywords: carrier concentration; codoping; nanoprecipitates; thermoelectric properties; type-III clathrates
Co-reporter:X.F. Li, B. Zhao, T. Zhang, H.F. He, Q. Zhang, D.W. Yang, Z.Q. Chen, X.F. Tang
Applied Surface Science 2015 Volume 342() pp:42-46
Publication Date(Web):1 July 2015
DOI:10.1016/j.apsusc.2015.03.025
Highlights
- •
Structural transition of Ba6Ge25 was studied by positron annihilation and XRD.
- •
XRD measurements suggest rearrangement of lattice structure at 200–250 K.
- •
Positron annihilation results indicate change of electron density during transition.
- •
The structure transition also affects thermal, electric and magnetic properties.
- •
Movement of Ba atoms might be responsible for the structure transition.
Co-reporter:Qiang Zhang, Yun Zheng, Xianli Su, Kang Yin, Xinfeng Tang, Ctirad Uher
Scripta Materialia 2015 Volume 96() pp:1-4
Publication Date(Web):February 2015
DOI:10.1016/j.scriptamat.2014.09.009
Sb-doped Mg2Si0.3Sn0.7 was respectively prepared by melt spinning (MS) and by a two-step solid-state reaction (SSR), followed by plasma-activated sintering (PAS). The nonequilibrium MS technique greatly improves the structural homogeneity by rapidly quenching the homogeneous melt. As a consequence, the carrier mobility and electrical conductivity is much enhanced, leading to a record power factor of 5.18 × 10−3 W m−1 K−2 at 600 K, a 15% improvement over the SSR–PAS sample, and a high figure of merit ZT ≈ 1.30 at 750 K.Structure homogenization achieved by melt spinning (MS) technique, rather than solid state reaction (SSR), combined with plasma activated sintering (PAS) for Mg2Si0.3Sn0.7 solid solution can significantly improve the carrier mobility μ, power factor PF and figure of merit ZT.
Co-reporter:Tao Liang, Xianli Su, Yonggao Yan, Gang Zheng, Qiang Zhang, Hang Chi, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2014 vol. 2(Issue 42) pp:17914-17918
Publication Date(Web):04 Sep 2014
DOI:10.1039/C4TA02780A
The self-propagating-high-temperature-synthesis (SHS) technique is applied here for the first time to synthesize CoSb3 thermoelectric materials. Mixtures of Co and Sb powders were compacted into pellets which were ignited from one end. A single-phase skutterudite material was obtained in a very short period of time using the SHS process which is maintained by the heat released from the chemical reaction of Co with Sb. Thermodynamic parameters and kinetics of the SHS reaction are investigated. The ignition temperature, adiabatic temperature, and the propagation speed of the combustion wave in the synthesis of CoSb3 are 723 K, 861 K, and 1.25 mm s−1, respectively. Using the SHS technique followed by Plasma Activated Sintering (PAS), we synthesized high performance bulk skutterudites of composition CoSb2.85 Te0.15 with a ZT of 0.98 at 820 K, one of the highest ZT values for an unfilled form of skutterudites. Compared with the samples synthesized by the traditional methods, the synthesis time is shortened from the typical several days to less than 20 minutes. Our work opens a new avenue for ultra-fast, low cost, mass production fabrication of skutterudite-based materials, which may also be universally applicable for the synthesis of other thermoelectric materials.
Co-reporter:Qiang Zhang, Long Cheng, Wei Liu, Yun Zheng, Xianli Su, Hang Chi, Huijun Liu, Yonggao Yan, Xinfeng Tang and Ctirad Uher
Physical Chemistry Chemical Physics 2014 vol. 16(Issue 43) pp:23576-23583
Publication Date(Web):27 Aug 2014
DOI:10.1039/C4CP03468F
Mg2Si1−xSnx solid solutions are promising thermoelectric materials for power generation applications in the 500–800 K range. Outstanding n-type forms of these solid solutions have been developed in the past few years with the thermoelectric figure of merit ZT as high as 1.4. Unfortunately, no comparable performance has been achieved so far with p-type forms of the structure. In this work, we use Li doping on Mg sites in an attempt to enhance and control the concentration of hole carriers. We show that Li as well as Ga is a far more effective p-type dopant in comparison to Na or K. With the increasing content of Li, the electrical conductivity rises rapidly on account of a significantly enhanced density of holes. While the Seebeck coefficient decreases concomitantly, the power factor retains robust values supported by a rather high mobility of holes. Theoretical calculations indicate that Mg2Si0.3Sn0.7 intrinsically possesses the almost convergent double valence band structure (the light and heavy band), and Li doping retains a low density of states (DOS) on the top of the valence band, contrary to the Ga doping at the sites of Si/Sn. Low temperature specific heat capacity studies attest to a low DOS effective mass in Li-doped samples and consequently their larger hole mobility. The overall effect is a large power factor of Li-doped solid solutions. Although the thermal conductivity increases as more Li is incorporated in the structure, the enhanced carrier density effectively shifts the onset of intrinsic excitations (bipolar effect) to higher temperatures, and the beneficial role of phonon Umklapp processes as the primary limiting factor to the lattice thermal conductivity is thus extended. The final outcome is the figure of merit ZT ∼ 0.5 at 750 K for x = 0.07. This represents a 30% improvement in the figure of merit of p-type Mg2Si1−xSnx solid solutions over the literature values. Hence, designing low DOS near Fermi level EF for given carrier pockets can serve as an effective approach to optimize the PF and thus ZT value.
Co-reporter:Wei Liu, Hang Chi, Hui Sun, Qiang Zhang, Kang Yin, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Physical Chemistry Chemical Physics 2014 vol. 16(Issue 15) pp:6893-6897
Publication Date(Web):19 Feb 2014
DOI:10.1039/C4CP00641K
The well-known single parabolic band (SPB) model has been useful in providing insights into the understanding of transport properties of numerous thermoelectric materials. However, the conduction and valence bands of real semiconductors are rarely truly parabolic which limits the predictive power of the SPB model. The coincidence of the band edges of two parabolic bands, a situation arising in Mg2Si1−xSnx solid solutions when x ∼ 0.7, naturally makes the SPB approximation applicable to evaluate all transport parameters. We demonstrate this in the case of Bi-doped Mg2Si0.3Sn0.7 where the minima of the two conduction bands at the X-point of the Brillouin zone coincide. The combination of a large density-of-states effective mass m* ∼ 2.6 me arising from the enhanced valley degeneracy Nv, high mobility μd due to low deformation potential Ed (8.77–9.43 eV), and ultra-low alloy scattering parameter Ea (0.32–0.39 eV) leads to an outstanding power factor, PFmax ∝ (m*)3/2μd, of up to 4.7 mW m−1 K−2 at around 600 K. The specification and improved understanding of scattering parameters using the SPB model are important and instructive for further optimization of the thermoelectric performance of n-type Mg2Si0.3Sn0.7.
Co-reporter:H. F. He ; X. F. Li ; Z. Q. Chen ; Y. Zheng ; D. W. Yang ;X. F. Tang
The Journal of Physical Chemistry C 2014 Volume 118(Issue 38) pp:22389-22394
Publication Date(Web):September 15, 2014
DOI:10.1021/jp508085a
In this work, Bi2Te3 nanocrystals were synthesized via a hydrothermal method. They were treated by spark plasma sintering (SPS) at 350 °C and further annealed between 350 and 500 °C. The crystal structures and morphologies of these annealed Bi2Te3 samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (HRTEM) measurements. SEM observation indicates an obvious increase of particle size with increasing annealing temperature, but the grain size estimated from HRTEM observation and the broadening of X-ray diffraction lines show little change in the annealing temperature range between 350 and 500 °C. Positron annihilation lifetime measurements reveal vacancy defects in all of the samples, which exist most probably in the grain boundary region. The average positron lifetime shows a monotonic decrease from 301 to 273 ps with increasing annealing temperatures up to 500 °C. Detailed analysis of the positron lifetime indicates decrease of vacancy concentration after annealing. Meanwhile, the lattice thermal conductivity of the Bi2Te3 nanocrystals increases with increasing annealing temperature. The electrical resistivity and Seebeck coefficient have also some changes for the annealed samples. The intimate correlation between vacancy defects and lattice thermal conductivity confirms that reduction of thermal conductivity in Bi2Te3 nanocrystals is due to phonon scattering by vacancy defects rather than grain size effects.
Co-reporter:Gangjian Tan, Wei Liu, Shanyu Wang, Yonggao Yan, Han Li, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2013 vol. 1(Issue 40) pp:12657-12668
Publication Date(Web):21 Aug 2013
DOI:10.1039/C3TA13024J
In this work, we adopt a non-equilibrium melt spinning technique combined with a subsequent spark plasma sintering technique to successfully synthesize a p-type nanostructured CeFe4Sb12 skutterudite compound with high homogeneity in less than 24 hours. Microstructures of the melt-spun ribbons and the sintered bulk material are systematically investigated. The evolution of multiple-phase melt-spun ribbons into a single-phase skutterudite compound during the heating process is also carefully examined. Greatly refined matrix grains (300–500 nm) and numerous FeSb2 nanodots with sizes below 50 nm are evenly distributed inside the grains, and together contribute to the experimentally observed low lattice thermal conductivity of the sintered bulk material. Both absolute and average ZT values of this melt-spun skutterudite are about 10% higher than in the material of the same composition prepared by traditional melting and long-term annealing. The markedly shortened preparation time coupled with the enhanced thermoelectric performance should make this synthesis process of interest for commercial applications.
Co-reporter:W.J. Xie, Y.G. Yan, S. Zhu, M. Zhou, S. Populoh, K. Gałązka, S.J. Poon, A. Weidenkaff, J. He, X.F. Tang, T.M. Tritt
Acta Materialia 2013 Volume 61(Issue 6) pp:2087-2094
Publication Date(Web):April 2013
DOI:10.1016/j.actamat.2012.12.028
Abstract
It has been demonstrated that InSb nanoinclusions, which are formed in situ, can simultaneously improve all three individual thermoelectric properties of the n-type half-Heusler compound (Ti,Zr,Hf)(Co,Ni)Sb (Xie WJ, He J, Zhu S, Su XL, Wang SY, Holgate T, et al. Acta Mater 2010;58:4795). In the present work, the same approach is adopted to the p-type half-Heusler compound Ti(Co,Fe)Sb. The results of resistivity, Seebeck coefficient, thermal conductivity and Hall coefficient measurements indicate that the combined high-mobility electron injection, low energy electron filtering and boundary scattering, again, lead to a simultaneous improvement in all three individual thermoelectric properties: enhanced Seebeck coefficient and electrical conductivity as well as reduced lattice thermal conductivity. A figure of merit of ZT ≈ 0.33 was attained at 900 K for the sample containing 1.0 at.% InSb nanoinclusions, a ∼450% improvement over the nanoinclusion-free sample. This represents a rare case that the same nanostructuring approach works successfully for both p-type and n-type thermoelectric materials of the same class, hence pointing to a promising materials design route for higher-performance half-Heusler materials in the future and hopefully will realize similar improvement in thermoelectric devices based on such half-Heusler alloys.
Co-reporter:Gangjian Tan, Wei Liu, Hang Chi, Xianli Su, Shanyu Wang, Yonggao Yan, Xinfeng Tang, Winnie Wong-Ng, Ctirad Uher
Acta Materialia 2013 Volume 61(Issue 20) pp:7693-7704
Publication Date(Web):December 2013
DOI:10.1016/j.actamat.2013.09.006
Abstract
FeSb2Te, a ternary derivative of binary CoSb3, displays anomalous electrical and thermal transport properties because of considerable modifications in the band structure induced by Fe and significant mixed valence state (namely Fe2+ and Fe3+) scattering of phonons. The substitution of Te for Sb generates more holes without notably affecting the band structure, while markedly improving the electrical conductivity and retaining a high Seebeck coefficient due to the enhanced density of states, thereby leading to dramatically increased power factors. Furthermore, the heat carrying phonons are strongly scattered with increasing x value because of the formation of solid solutions between two end members: □FeSb2Te and □FeSb3 (where □ can be viewed as a vacancy). Consequently, high thermoelectric figures of merit were achieved in the FeSb2+xTe1−x compounds, with the largest ZT value reaching ∼0.65 for the sample with x = 0.2. This is the highest value among all p-type unfilled skutterudites and is comparable with some filled compositions. Prospects for further improving the performance of p-type FeSb2Te-based skutterudites are discussed.
Co-reporter:Wei Liu, Kang Yin, Xianli Su, Han Li, Yonggao Yan, Xinfeng Tang, Ctirad Uher
Intermetallics 2013 Volume 32() pp:352-361
Publication Date(Web):January 2013
DOI:10.1016/j.intermet.2012.07.027
The influence of the doping amount of Ga as well as the excess of Mg on the phase composition and thermoelectric properties of Mg2(1+z)(Si0.3Sn0.7)1−yGay compounds are analyzed in detail. Regarding the content of Mg, a second phase of Mg is detected at grain boundaries whenever its over-stoichiometry exceeds 7%. On the other hand, XRD and EPMA analysis indicate that phase separation occurs when Mg is more than 3.5% deficient with respect to its stoichiometric amount. Thermoelectric property measurements reveal that doping with Ga, along with some over-stoichiometry of Mg, enhances the concentration of holes and electrical conductivity of Mg2(1+z)(Si0.3Sn0.7)1−yGay while it simultaneously reduces the Seebeck coefficient. However, there is little effect on the lattice thermal conductivity. The results also show that, in p-type Mg2Si0.3Sn0.7 based compounds, antisite point defects MgSi form when the content of Mg is over-stoichiometric. This leads to an enhanced concentration of holes. Mg2.10(Si0.3Sn0.7)0.95Ga0.05, having the optimized content of Ga and Mg, possesses the highest ZT value of 0.35 that is achieved at 650 K. This research reveals that both the doping of Ga and the excess of Mg do not have significant influence on the band structure of Mg2Si0.3Sn0.7, and the transport properties of p-type Mg2Si0.3Sn0.7 in the high hole concentration range can be well described by a simple, parabolic band model. The research work also establishes an important basis for further optimization of the figure of merit of p-type Mg2Si1−xSnx solid solutions by making use of over-stoichiometric amounts of Mg.Highlights► Element Ga is confirmed to be an effective p-type dopant in Mg2Si based materials. ► The excess of Mg largely increases the hole density of Mg2Si0.3Sn0.7. ► The increase in hole density by excess Mg is mainly due to antisite defects MgSi. ► The doping of Ga and excess of Mg do not have obvious effect on the band structure.
Co-reporter:Tingting Luo, Shanyu Wang, Han Li, Xinfeng Tang
Intermetallics 2013 Volume 32() pp:96-102
Publication Date(Web):January 2013
DOI:10.1016/j.intermet.2012.08.007
Single phase Bi85Sb15 bulk materials were prepared by a melt spinning (MS) combined with subsequent spark plasma sintering (SPS) technique (MS + SPS). The effects of cooling rate in MS process on the microstructure and low temperature thermoelectric properties (10–300 K) of bulk Bi85Sb15 have been systematically investigated. With increasing the cooling rate, the increase of constituents homogeneity and corresponding increase in actual energy gap give rise to a significant improvement of electron mobility and decrease in electron concentration, resulting in an optimized power factor with a highest value of 7.9 mW m K−2 for the sample with highest cooling rate. Meanwhile, the thermal conductivity retains a very low value due to the intensified phonon scattering by alloying and interfaces. Consequently, the sample with highest cooling rate exhibits a highest Z value of 2.74 × 10−3 K−1 at 120 K which is superior to most of polycrystalline sintered samples, mainly benefiting from its relatively higher power factor. In addition, the utilization of the rapid and energy-saving MS + SPS technique along with improved thermoelectric and mechanical performances is very promising for the cryogenic application of BiSb alloy.Highlights► Melt spinning was firstly used to fabricate homogenous Bi85Sb15 alloys. ► The preparation period of MS-SPS was largely shortened within 2 h. ► The microstructures and thermoelectric properties were analyzed. ► A highest Z of 2.74 × 10−3 K−1 was obtained for the sample with highest cooling rate.
Co-reporter:Wenjie Xie;Shanyu Wang;Song Zhu;Jian He
Journal of Materials Science 2013 Volume 48( Issue 7) pp:2745-2760
Publication Date(Web):2013 April
DOI:10.1007/s10853-012-6895-z
The last decade has witnessed nanocomposites becoming a new paradigm in the field of thermoelectric (TE) research. At its core is to prepare high performance TE nanocomposites, both p- and n-type, in a time and energy efficient way. To this end, we in this article summarize our recent effort and results on both p- and n-type Bi2Te3-based nanocomposites prepared by a unique single-element-melt-spinning spark-plasma sintering procedure. The results of transport measurements, scanning and transmission electronic microscopy, and small angle neutron scattering have proved essential in order to establish the correlation between the nanostructures and the TE performance of the materials. Interestingly, we find that in situ formed nanocrystals with coherent boundaries are the key nanostructures responsible for the significantly improved TE performance of p-type Bi2Te3 nanocomposites whereas similar nanostructures turn out to be less effective for n-type Bi2Te3 nanocomposites. We also discuss the alternative strategies to further improve the TE performance of n-type Bi2Te3 materials via nanostructuring processes.
Co-reporter:Xianli Su, Han Li, Yonggao Yan, Hang Chi, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Journal of Materials Chemistry A 2012 vol. 22(Issue 31) pp:15628-15634
Publication Date(Web):18 Jun 2012
DOI:10.1039/C2JM31677C
Ba0.30GaxCo4Sb12+x (x = 0–0.30) skutterudite compounds were synthesized using a melt–quench–anneal–SPS method and the effect of the content of Ga on the structure and thermoelectric properties was investigated. In samples with Ga content x ≤ 0.15, Ga enters the skutterudite voids and its presence seems to stimulate a more homogeneous distribution of the filler species. Samples with Ga content x ≥ 0.20 possess uniformly dispersed nanoinclusions consisting of circular domains of GaSb with a diameter of 20 nm. As the content of Ga increases, the carrier concentration decreases, the Seebeck coefficient increases, and the heat transport is progressively more impeded. The thermoelectric figure of merit of Ba0.30GaxCo4Sb12+x is strongly enhanced in comparison to that of Ba0.30Co4Sb12 and reaches values in excess of 1.35 at 850 K for Ba0.30Ga0.30Co4Sb12.30, approximately twice the value of the Ba0.30Co4Sb12 sample.
Co-reporter:Wei Liu, Xinfeng Tang, Han Li, Kang Yin, Jeff Sharp, Xiaoyuan Zhou and Ctirad Uher
Journal of Materials Chemistry A 2012 vol. 22(Issue 27) pp:13653-13661
Publication Date(Web):16 May 2012
DOI:10.1039/C2JM31919E
Due to the rich reserves of the raw materials, along with their low cost and nontoxic nature, Mg2Si1−xSnx-based compounds have generated intense attention from the international thermoelectric community for their application in thermoelectric power generation within the intermediate temperature range. In this work, we have adopted a two-step solid state reaction followed by a spark plasma sintering process to prepare a series of Sb-doped Mg2.16(Si0.4Sn0.6)1−ySby (0 ≤ y ≤ 0.055) solid solutions. We discuss the influence of Sb doping and the microstructure on the thermoelectric properties. Our results confirm that Sb acts as an effective n-type dopant and we estimate the maximum amount of Sb the Mg2Si0.4Sn0.6 structure can accommodate to be ∼2.3% by XRD, DSC and EPMA analyses. The electron transport properties and low-temperature electronic heat capacity measurements reveal that both the light conduction band and the heavy conduction band contribute to the transport in n-type Mg2Si0.4Sn0.6 solid solutions. The highest density-of-states effective mass and power factor were observed for Mg2.16(Si0.4Sn0.6)0.985Sb0.015 with an electron concentration of n ≈ 1.67 × 1020 cm−3, which is likely to be due to the Fermi level positioned within ∼2kBT of both the heavy and light conduction bands providing contributions from both bands. In addition, doping with Sb does not seem to affect the lattice thermal conductivity above room temperature. TEM analysis indicates the presence of Sn-rich precipitates with the size of several tens of nanometers dispersed in the Mg2Si0.4Sn0.6 matrix. Such a nanophase may enhance the boundary scattering of phonons and contribute to a low lattice thermal conductivity. Owing to the above characteristics of the band structure and the microstructure, the Mg2.16(Si0.4Sn0.6)0.985Sb0.015 solid solution with n = 1.67 × 1020 cm−3 possessed excellent thermoelectric properties and achieved a high ZT value of 1.3 at 740 K. Further reductions in the lattice thermal conductivity could be achieved via optimization of the nanophase inclusions, leading to a further enhancement of the figure of merit for Mg2Si0.4Sn0.6-based solid solutions.
Co-reporter:Shanyu Wang, Gangjian Tan, Wenjie Xie, Gang Zheng, Han Li, Jihui Yang and Xinfeng Tang
Journal of Materials Chemistry A 2012 vol. 22(Issue 39) pp:20943-20951
Publication Date(Web):20 Aug 2012
DOI:10.1039/C2JM34608G
The abundance of low-temperature waste heat necessitates the development of reliable and scalable thermal-to-electric energy conversion technology. The thermoelectric device is one viable option. Commercially available Bi2Te3-based materials are optimized for near room temperature cooling applications. Currently there are no mass-produced materials available for 400 K to 650 K thermoelectric power generation. We report the successful realization of high performance n-type Bi2(Te1−xSex)3-based materials for the temperature range of interest, using a commercial zone-melting technique. The introduction of Se effectively increases the band gap, which significantly suppresses the “turn-over” in Seebeck coefficient and the appearance of a pronounced bipolar effect, shifting the corresponding temperature of the optimum thermoelectric figure of merit ZT towards a higher temperature range. Furthermore, we demonstrate that the electron concentration of Bi2(Te0.5Se0.5)3 can be effectively adjusted by iodine doping. The samples with electron concentrations between 3 × 1019 and 4.5 × 1019 cm−3 display optimal thermoelectric performances. The highest ZT value reaches 0.86 at 600 K for the sample with the electron concentration of 4.0 × 1019 cm−3, whose average ZT between 400 K and 640 K is 0.8, making this scalable zone-melted low-Te content Bi2(Te0.5Se0.5)3 compound a promising candidate for low-temperature power generation.
Co-reporter:Shanyu Wang, Xiaojian Tan, Gangjian Tan, Xiaoyu She, Wei Liu, Han Li, Huijun Liu and Xinfeng Tang
Journal of Materials Chemistry A 2012 vol. 22(Issue 28) pp:13977-13985
Publication Date(Web):11 Jun 2012
DOI:10.1039/C2JM30906H
In this study, we demonstrate a realization of a favorable modification of band structures and an apparent increase in the density of state effective mass in β-Zn4Sb3 compound by introduction of a slight amount of Ge at the Zn site, in a manner of adding a shape peak below the valence band edge and giving rise to a significant enhancement in the power factor which is similar to the case of Tl-doped PbTe. As a consequence, the high power factor exceeding 1.4 mW m−1 K−2, coupled with the intrinsic very low thermal conductivity originated from complex crystal structures and a high degree of disorder, results in a maximum figure of merit of ∼1.35 at 680 K for the 0.25 at% Ge-substituted sample, which is ∼20% improvement as compared with that of the unsubstituted sample in this study. What is most important is the average ZT between 300 and 680 K reaches ∼1.0, which is ∼35% enhancement in comparison with the unsubstituted sample and superior to most of p-type materials in this temperature range. Furthermore, the combination of high thermoelectric performance and improvement in the thermodynamic properties makes this natural-abundant, “non-toxic” and cheap Ge-substituted β-Zn4Sb3 compound a very promising candidate for thermoelectric energy applications.
Co-reporter:Xianli Su, Han Li, Yonggao Yan, Guoyu Wang, Hang Chi, Xiaoyuan Zhou, Xinfeng Tang, Qingjie Zhang, Ctirad Uher
Acta Materialia 2012 Volume 60(Issue 8) pp:3536-3544
Publication Date(Web):May 2012
DOI:10.1016/j.actamat.2012.02.034
Abstract
Since the vibration modes of the pnicogen rings in CoSb3-based skutterudites fall within the range of frequencies of heat-carrying phonons, disruption of the rings by doping should have a strong influence on heat transport in this material. To test the premise, single-phase double-doped CoSb2.75Ge0.25−xTex (x = 0.125–0.20) compounds were synthesized by combining melt spinning with a spark plasma sintering method. Following the melt-spinning process, the side of the ribbons contacting the copper drum is featureless and reflects its amorphous nature while the free surface of the ribbons is composed of 30–80 nm grains. After spark plasma processing the average grain size of the bulk samples is about 200 nm. High-resolution transmission electron microscopy images show an in situ nanostructure consisting of circular, 15 nm diameter dots of Te- and Ge-enriched skutterudite phase embedded in the skutterudite matrix. Transport properties were measured from 2 to 800 K as a function of Te and Ge content on the pnicogen (Sb) rings and the results were correlated with the structural data. Double-doping on pnicogen rings with Ge and Te, and using melt-spinning processing, results in binary skutterudite compounds that possess an impressive figure of merit of ZT ∼ 1.1 at 750 K.
Co-reporter:Gangjian Tan, Shanyu Wang, Han Li, Yonggao Yan, Xinfeng Tang
Journal of Solid State Chemistry 2012 Volume 187() pp:316-322
Publication Date(Web):March 2012
DOI:10.1016/j.jssc.2012.01.045
In this study, Zn-substituted polycrystalline skutterudites CeFe4−xZnxSb12 (x=0, 0.05, 0.1, 0.2, 0.3) were successfully prepared by a traditional melting–annealing method. The solubility of Zn in Fe site is ∼1.2%, exceeding which trace amount of ZnSb phase can be detected in the XRD. This ZnSb impurity phase, with size of several hundred nanometers for the sample with x=0.2 but showing surprisingly small size of ∼10 nm for the sample with x=0.3, selectively distributes on the grain boundaries. In particular, the introduction of Zn in Fe site effectively improves the Seebeck coefficient in a manner of enhancement in hole effective mass, but it has negligible influence on both electrical and thermal conductivities though the hole concentration is increased. Consequently the corresponding improvement in power factor leads to an improved thermoelectric figure of merit (ZT) of 0.9 at 800 K for the sample with x=0.1, which is ∼15% higher than that of Zn-free sample. This study demonstrates a favorable effect of Zn iso-substitution and opens a new strategy to improve the thermoelectric properties of p-type Fe-based skutterudites beyond the sole phonon engineering.Graphical abstract(a)–(c) ZnSb nanoinclusions emerge when Zn exceeds its solubility limit. (d), (e) The introduction of Zn boosts the Seebeck coefficient and thus enhances the ZT value.Highlights► Zn is successfully employed to substitute Fe atom for the first time. ► ZnSb nanoinclusions emerge when Zn exceeds its solubility limit ∼0.12. ► The introduction of Zn boosts the Seebeck coefficient and enhances the ZT value.
Co-reporter:Gangjian Tan, Shanyu Wang, Xinfeng Tang, Han Li, Ctirad Uher
Journal of Solid State Chemistry 2012 Volume 196() pp:203-208
Publication Date(Web):December 2012
DOI:10.1016/j.jssc.2012.06.019
We demonstrate a successful substitution of Ga at the Fe sites with a solubility limit of −0.11 in the p-type filled skutterudite compounds CeFe4−xGaxSb12. With increasing Ga content, the electrical conductivity declines while the Seebeck coefficient improves gradually, consistent with the expected decrease in hole concentration due to the extra electrons introduced by Ga. Moreover, the resemblances in electrical transport properties between Ga- and Co-substituted systems with similar composition indicate that Ga doping exerts little influence on the electronic structure near the top of the valence band. The phonon transport is scarcely affected by the introduction of Ga because of negligible differences in atomic masses and sizes of Ga and Fe. The thermoelectric performance of Ga-substituted samples is slightly improved in the temperature range of 600 K to 800 K with respect to that of Ga-free sample, revealing a favorable effect of Ga-substitution on the intermediate temperature power generation application of this promising p-type material.Graphical abstract(a–c) Ga successfully substitutes Fe atoms up to x=0.11 in the CeFe4−xGaxSb12. (d) The introduction of Ga barely affects the electronic structure near EF.Highlights► Ga as an effective substitute for Fe in p-type skutterudites CeFe4−xGaxSb12. ► The solubility limit of Ga at Fe sites is −0.11 in CeFe4−xGaxSb12. ► Ga barely affects the electronic structure near the Fermi level.
Co-reporter:S.Y. Wang;X.Y. She;G. Zheng;F. Fu;H. Li;X.F. Tang
Journal of Electronic Materials 2012 Volume 41( Issue 6) pp:1091-1099
Publication Date(Web):2012 June
DOI:10.1007/s11664-012-1927-7
We report a systematic study of the thermoelectric properties and thermal stability of Pb-doped (Zn1−xPbx)4Sb3 (x = 0.0 to 0.02) bulk samples prepared by melting-quenching followed by subsequent spark plasma sintering, as a function of Pb-doping content and temperature. With introduction of Pb at Zn sites, the lattice parameters show an anomalous decrease which can be interpreted by preferential occupation of Pb at interstitial Zn sites. The exciting simultaneous enhancements of both electrical conductivity and Seebeck coefficient lead to a significant improvement in power factor for samples with low doping content. This improvement is mainly ascribed to the abnormal increase in hole mobility, which is realized by a decreased degree of disorder following introduction of heavier and larger Pb atoms, hampering the migration of “liquid” Zn in local disordered structure. Therefore, the improved power factors combined with intrinsic low thermal conductivity result in ZT >1.1 for lightly doped samples for T > 600 K, with peak ZT of 1.2 for the sample doped with 0.5 at.% Pb, representing an approximately 20% improvement compared with the undoped sample. What is more important here is the apparent improvement of high-temperature thermal stability by light Pb-doping, which is beneficial for commercial applications of this promising and cheap material for intermediate-temperature waste heat recovery.
Co-reporter:Xianli Su, Han Li, Guoyu Wang, Hang Chi, Xiaoyuan Zhou, Xinfeng Tang, Qingjie Zhang, and Ctirad Uher
Chemistry of Materials 2011 Volume 23(Issue 11) pp:2948
Publication Date(Web):May 19, 2011
DOI:10.1021/cm200560s
Single-phase skutterudite compounds of composition CoSb2.75Ge0.25–xTex (x = 0.125–0.20) were synthesized by the traditional melt-quench-anneal technique followed by spark plasma sintering. Rather than filling the skutterudite structure to reduce the thermal conductivity, the aim here is to use disorder on the pnicogen rings created by doping with both Te and Ge. Since heat-carrying phonons in CoSb3 are those associated with the vibrational modes of the Sb-rings, such disorder should be effective in suppressing heat transport. The electrical transport properties can be tuned by adjusting the relative content of Te and Ge. The electrical conductivity and the thermoelectric power factor of the samples increase with the increasing Te content while the absolute value of the Seebeck coefficient decreases. Compared with the undoped CoSb3, the lattice thermal conductivity is significantly suppressed because of an enhanced solubility of Te leading to an increase in the number of pnicogen rings being distorted. High resolution transmission electron microscopy images reveal an in situ nanostructure consisting of circular, 30 nm diameter dots of a skutterudite phase enriched with the dopants that are embedded in the skutterudite matrix poor in Ge and Te. Apart from phonon point-defect scattering, this nanostructure may also contribute to the overall low lattice thermal conductivity. The thermoelectric figure of merit for the CoSb2.75Ge0.05Te0.20 compound reaches values in excess of 1.1 at 800 K. This value is competitive with single-filled n-type skutterudite compounds.Keywords: in-situ nanostructure; point defect; skutterudite; thermoelectric properties;
Co-reporter:Wei Liu, Xinfeng Tang, Han Li, Jeff Sharp, Xiaoyuan Zhou, and Ctirad Uher
Chemistry of Materials 2011 Volume 23(Issue 23) pp:5256
Publication Date(Web):November 2, 2011
DOI:10.1021/cm202445d
Mg2Si1–xSnx compounds are low-cost and environmentally friendly thermoelectric materials expected to be applied as power generators in the intermediate temperature range. Optimization of the thermoelectric properties of Mg2Si1–xSnx compounds can be accomplished by the precise control and adjustment of the Mg content. A series of Mg2(1+z)Si0.5–ySn0.5Sby (0 ≤ y ≤ 0.015 and 0 ≤ z ≤ 0.15) compounds with controlled Mg content were synthesized by a two-step solid-state reaction method, followed by a spark plasma sintering technique. On the basis of optimized thermoelectric properties via doping with Sb, the effect of a variable content of Mg spanning from understoichiometry to overstoichiometry has been systematically explored. The results indicate that when the actual Mg content exceeds the stoichiometric amount, the dominant point defects in Mg2(1+z)Si0.49Sn0.5Sb0.01 compounds are interstitial Mg and Si/Sn vacancies. At the same time, the electron concentration is enhanced with increasing content of Mg. However, when the actual Mg content is substoichiometric, the point defects consist mainly of Mg vacancies that tend to counteract the doping effect of Sb. Thus, the electron concentration of the nominal Mg2Si0.49Sn0.5Sb0.01 compound (in reality a 2 mol % deficiency of Mg) is markedly lower compared with the Mg2.10Si0.49Sn0.5Sb0.01 compound, which actually had a 2 mol % excess of Mg. Furthermore, a modest overstoichiometry of Mg enhances the power factor and improves the dimensionless figure of merit. The highest value of ZT = 1.25 at 800 K among the compounds was obtained on Mg2.20Si0.49Sn0.5Sb0.01, which had an actual Mg excess of 5.5 mol %. The study suggests that point defects, such as interstitial Mg and Si/Sn vacancies, which are created by an overstoichiometric content of Mg, have a positive effect on the electron concentration and thermoelectric properties of n-type Mg2Si1–xSnx-based compounds. This research has also established an essential foundation for further optimization of the thermoelectric properties of Mg2Si1–xSnx compounds.Keywords: adjustment of the Mg content; Mg2(1+z)Si0.5−ySn0.5Sby; point defects; thermoelectric properties;
Co-reporter:Shanyu Wang, Han Li, Dekui Qi, Wenjie Xie, Xinfeng Tang
Acta Materialia 2011 Volume 59(Issue 12) pp:4805-4817
Publication Date(Web):July 2011
DOI:10.1016/j.actamat.2011.04.023
Abstract
β-Zn4Sb3 compounds doped with minute amounts of Cd were synthesized by the MS-SPS technique, which involves melt spinning (MS) followed by spark plasma sintering (SPS), and the microstructures, thermoelectric and thermodynamic properties were systematically characterized. The non-equilibrium MS-SPS technique generates multi-scale nanostructures in the MS-prepared ribbon-shape samples and the resulting compacted bulk materials. These unique multiple nanostructures result in substantial reductions in lattice thermal conductivities, particularly for samples with a large number of ZnSb nanodots with sizes of 10–30 nm. Meanwhile, Cd-doping remarkably improves the electrical properties of the (Zn1−xCdx)4Sb3 compounds by a slight decrease in electrical conductivity and an apparent enhancement of the Seebeck coefficient. Therefore, the dimensionless figure of merits are significantly improved and the maximum value reaches ∼1.30 for the (Zn0.99Cd0.01)4Sb3 sample at 700 K, representing ∼13% and ∼23% improvements compared with the undoped MS-SPS sample and the 1% Cd-doped melting ingot, respectively. In particular, this value shows no degradation after 10 heat cycles from 300 to 700 K or 30 h annealing at 680 K in vacuum, whereas the ZT of neat sample decreases by ∼20% to a relatively low value of ∼1.0 after 30 h annealing. The enhanced thermal stability of ZT along with the suppressing effect on the low-temperature α–β phase transition clearly indicates a large improvement in thermodynamic stability as a result of minute Cd-doping. All the above-mentioned benefits make the minute Cd-doped β-Zn4Sb3 compound prepared by the MS-SPS technique a promising candidate for mid-range temperature thermoelectric power generation applications.
Co-reporter:Baoli Du, Han Li, Jingjing Xu, Xinfeng Tang, Ctirad Uher
Journal of Solid State Chemistry 2011 Volume 184(Issue 1) pp:109-114
Publication Date(Web):January 2011
DOI:10.1016/j.jssc.2010.10.036
We report a melt-spinning spark-plasma-sintering synthesis process of the polycrystalline p-type material composed of AgSbTe2 coarse grains and evenly formed 5–10 nm pores that occur primarily on the surface of matrix grains. The formation mechanism of nanopores and their influences on the thermoelectric properties have been studied and correlated. Microstructure analysis shows that the as-prepared sample can be regarded as a nanocomposite of matrix and in situ generated nanopores evenly coated on matrix grains. For the single-phase component and the possible energy-filter effect caused by the nanopores, the electrical transport properties are improved. Moreover, the thermal conductivity is significantly reduced by strong phonon scattering effect resulted from the nanopores. The thermoelectric performance of the as prepared sample enhances greatly and a ZT of 1.65 at 570 K is achieved, increasing∼200% compared with the sample prepared by traditional melt and slow-cooling method.Graphical abstractRepresentative nanostructure of AgSbTe2 sample (a) ribbons obtained after melt spinning (b) bulk AgSbTe2 material obtained after spark plasma sintering.
Co-reporter:Shanyu Wang, Wenjie Xie, Han Li, Xinfeng Tang
Intermetallics 2011 Volume 19(Issue 7) pp:1024-1031
Publication Date(Web):July 2011
DOI:10.1016/j.intermet.2011.03.006
Co-reporter:Wenhui Luo, Han Li, Yonggao Yan, Zebing Lin, Xinfeng Tang, Qinjie Zhang, Ctirad Uher
Intermetallics 2011 Volume 19(Issue 3) pp:404-408
Publication Date(Web):March 2011
DOI:10.1016/j.intermet.2010.11.008
P-type higher manganese silicides with in-situ formed nano-MnSi phase were prepared by a rapid melt-spinning process combined with a spark plasma sintering method (MS-SPS). Because of the in-situ formed multi-scale nano-MnSi phase, the electrical conductivity of the samples increases dramatically while the Seebeck coefficient maintains relatively high values owing possibly to an energy filtering effect. The thermal conductivity of the samples is reduced significantly with respect to that of the samples prepared by the traditional method. The MS-SPS-prepared MnSi1.75 shows a much improved ZT of 0.62 at 800 K, which represents an enhancement of 100% compared with the samples synthesized by the traditional method.Representative nano-MnSi phase (a) and enhanced ZT value (b) of bulk MnSi1.75 materials.Research highlights► Multi-scale nano-MnSi second phase were obtaied by a melt-spinning process. ► Nano-MnSi phase increases the Seebeck coefficient and the electrical simultaneously. ► Nano-MnSi phase degreased thermal conductivity. ► The MS-SPS-prepared MnSi1.75 shows excellent TE performance and high densities.
Co-reporter:Wenhui Luo;Han Li;Fan Fu;Wen Hao
Journal of Electronic Materials 2011 Volume 40( Issue 5) pp:
Publication Date(Web):2011 May
DOI:10.1007/s11664-011-1612-2
Polycrystalline higher manganese silicides (HMS) Mn(AlxSi1−x)1.80 (x = 0 to 0.009) were prepared by a rapid melt-spinning process combined with a spark plasma sintering method (MS-SPS). The phase composition, microstructure, and thermoelectric properties of the bulk samples were investigated. X-ray diffraction (XRD) patterns showed that all samples possessed the HMS structure, but minor amounts of the MnSi phase could be observed from the backscattered electron images. When the Al content did not exceed the solid solubility limit, the electrical conductivity of Al-doped HMS increased dramatically, and the thermal conductivity decreased, as a result of the enhancement of phonon scattering due to an increased number of defects. In addition, the maximum ZT value of 0.65 was obtained at 850 K for the sample with x = 0.0015, whereas further increase in the Al content (x > 0.0015) significantly deteriorated the thermoelectric properties, mainly because the Al content exceeded its solid solubility limit in HMS.
Co-reporter:Shanyu Wang, Fan Fu, Xiaoyu She, Gang Zheng, Han Li, Xinfeng Tang
Intermetallics 2011 Volume 19(Issue 12) pp:1823-1830
Publication Date(Web):December 2011
DOI:10.1016/j.intermet.2011.07.020
Crack-free Zn3.96+xCd0.04Sb3 (x = −0.05, 0.0, 0.05 and 0.1) ingots were successfully synthesized by a melting followed by a precisely controlled slow cooling process. The facile control of Zn content realizes the effective self-adjustment of carrier concentration, as well as the optimization of the thermoelectric figure of merit. The Zn-deficiency and stoichiometric samples are single phase, whereas a slight metal Zn phase can be detected in other two Zn-rich samples existing as forms of numerous evenly distributed nano-clusters with size of 20–50 nm and a spot of micro-scale precipitations embedded in the matrix. In particular, these multi-scale microstructures combined with the subtle variation of interstitial Zn apparently intensify phonon scattering and give rise to a “phonon-glass” feature of Zn-rich samples. However, Zn-deficiency sample benefiting from high Seebeck coefficient, shows a high power factor (>1.0 mW m−1 K−1) in the entire temperature range and a maximum value of 1.26 mW m−1 K−1 at 660 K. As a result, the enhanced effective hole mass by a slight Cd-doping coupled with the extremely low lattice thermal conductivity originated from crystalline complexities lead to a high figure of merit of 1.23 at 660 K for Zn3.91Cd0.04Sb3 sample, which is comparable with the highest value reported by T. Caillat et al. [T. Caillat et al. J Phys Chem Solids 1997; 58: 1119−25]. Furthermore, this study demonstrates a simple and easily-industrialized melting combined with slow cooling technique making the high performance β-Zn4Sb3 a promising candidate for low-grade waste heat recovery.Highlights► A simple melting-slow cooling technique was employed to prepare Zn4Sb3 ingots. ► The facile control of Zn realizes the effective self-adjustment of carrier density. ► A highest ZT of 1.23 at 660 K is obtained for the Zn3.91Cd0.04Sb3 sample. ► The high ZT mainly stems from the large m∗ by Cd-doping and very low κL.
Co-reporter:Wenjie Xie, Jian He, Hye Jung Kang, Xinfeng Tang, Song Zhu, Mark Laver, Shanyu Wang, John R. D. Copley, Craig M. Brown, Qingjie Zhang and Terry M. Tritt
Nano Letters 2010 Volume 10(Issue 9) pp:3283-3289
Publication Date(Web):August 5, 2010
DOI:10.1021/nl100804a
Herein, we report the synthesis of multiscale nanostructured p-type (Bi,Sb)2Te3 bulk materials by melt-spinning single elements of Bi, Sb, and Te followed by a spark plasma sintering process. The samples that were most optimized with the resulting composition (Bi0.48Sb1.52Te3) and specific nanostructures showed an increase of ∼50% or more in the figure of merit, ZT, over that of the commercial bulk material between 280 and 475 K, making it suitable for commercial applications related to both power generation and refrigeration. The results of high-resolution electron microscopy and small angle and inelastic neutron scattering along with corresponding thermoelectric property measurements corroborate that the 10−20 nm nanocrystalline domains with coherent boundaries are the key constituent that accounts for the resulting exceptionally low lattice thermal conductivity and significant improvement of ZT.
Co-reporter:Baoli Du, Han Li, Jingjing Xu, Xinfeng Tang, and Ctirad Uher
Chemistry of Materials 2010 Volume 22(Issue 19) pp:5521
Publication Date(Web):September 8, 2010
DOI:10.1021/cm101503y
Polycrystalline, sintered samples of p-type AgSbSexTe2−x (x = 0−0.04) were prepared from high purity elements by a melt-quench technique followed by spark plasma sintering. X-ray diffraction and differential scanning calorimetry thermal analysis indicate that a small amount of Se doping (x ≥ 0.02) can effectively inhibit the emergence of the Ag2Te and Ag0.35Sb0.09Te0.56 impurity phases. Therefore, samples with x ≥ 0.02 form a homogeneous single-phase solid solution and in the temperature range 400−700 K have considerably larger electrical conductivity compared with that of samples with x = 0 and x = 0.01. Combined with a low lattice thermal conductivity, samples with x ≥ 0.02 have a higher figure of merit ZT that reaches values of 1.37 at 565 K, representing a 26% enhancement with respect to an undoped AgSbTe2 at the same temperature. The results indicate that doping with Se is an effective way to enhance the thermoelectric performance of p-type AgSbTe2.
Co-reporter:Jingjing Xu, Han Li, Baoli Du, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Journal of Materials Chemistry A 2010 vol. 20(Issue 29) pp:6138-6143
Publication Date(Web):18 Jun 2010
DOI:10.1039/C0JM00138D
We report on thermoelectric properties of p-type AgSbTe2 bulk material with an in situ forming nanostructured Ag2Te phase that was prepared by combining a sonochemical method and spark plasma sintering. In order to control the density of nanodots, we synthesized samples with compositions (Ag2Te)x(Sb2Te3)100−x (x = 44∼54) and investigated their thermoelectric performance in the temperature range from 300 K to 600 K. Microstructure analysis shows that nanoparticles of Ag2Te with the size ranging from 10 nm to 50 nm are evenly embedded in the matrix. Transport measurements obtained on these samples demonstrate high power factors and low thermal conductivity and, consequently, an enhanced thermoelectric figure of merit ZT. Samples with compositions x = 48 and 50 reach power factors of ∼1.5 mW m−1 K−2 at about 400–500 K, while the thermal conductivity in this temperature range is about 0.6 W m−1 K−1. The best performance is obtained on a sample with x = 50 (AgSbTe2) where the ZT reaches 1.55 at 533 K, the value higher than for samples prepared by other methods over the same temperature range.
Co-reporter:W.J. Xie, J. He, S. Zhu, X.L. Su, S.Y. Wang, T. Holgate, J.W. Graff, V. Ponnambalam, S.J. Poon, X.F. Tang, Q.J. Zhang, T.M. Tritt
Acta Materialia 2010 Volume 58(Issue 14) pp:4705-4713
Publication Date(Web):August 2010
DOI:10.1016/j.actamat.2010.05.005
Abstract
We report an induction-melting spark-plasma-sintering synthesis process of the nanocomposite material composed of (TiZrHf)(CoNi)Sb coarse grains and in situ formed InSb nanoinclusions that occur primarily on the grain boundaries. We were able to qualitatively control the amount of InSb nanoinclusions by varying the In and Sb contents in the starting materials. The effects of the nanoinclusion formation and the matrix–nanoinclusion boundaries on the thermoelectric properties have been studied and correlated. In particular, the nanoinclusion-induced electron injection and electron filtering mechanisms helped to simultaneously decrease the resistivity, enhance the Seebeck coefficient and reduce the thermal conductivity of the nanocomposite. A figure of merit of ZT ∼ 0.5 was attained at 820 K for the sample containing 1 at.% InSb nanoinclusions, which is a 160% improvement over the sample containing no nanoinclusions. The experimental results are discussed in the context of the effective medium model formerly proposed by Bergman and Fel.
Co-reporter:Junjie Li, Xinfeng Tang, Han Li, Yonggao Yan, Qingjie Zhang
Synthetic Metals 2010 Volume 160(11–12) pp:1153-1158
Publication Date(Web):June 2010
DOI:10.1016/j.synthmet.2010.03.001
A series of hydrochloric acid-doped polyaniline (PANI) were prepared by chemical oxidative polymerization. And the effects of HCl-doping concentration on the thermoelectric properties in the temperature range of 303–423 K were discussed. The results show that an increase in HCl-doping concentration will lead to a trend of first increase and then decrease in both the electrical conductivity and thermoelectric figure-of-merit ZT, accompanied by the opposite trend of the Seebeck coefficient. The maximum ZT can reach 2.67 × 10−4 at 423 K when HCl-doping concentration is 1.0 M. Moreover, the temperature dependence of the electrical conductivity shows a transition from non-metallic to metallic sign with doping level increasing, while the Seebeck coefficient of all the samples has a metallic character.
Co-reporter:Dekui Qi;Han Li;Yonggao Yan
Journal of Electronic Materials 2010 Volume 39( Issue 8) pp:1159-1165
Publication Date(Web):2010 August
DOI:10.1007/s11664-010-1288-z
β-Zn4Sb3 is one of the most important thermoelectric materials in the intermediate temperature range, but poor mechanical properties limit its commercial application. In this work we adopted a melt-spinning (MS) technique followed by a quick spark plasma sintering (SPS) procedure to fabricate nanostructured β-Zn4Sb3 bulk material with good thermoelectric performance and mechanical properties. The nanostructure had a significant influence on the thermoelectric transport properties and mechanical strength. Compared with the sample prepared by the traditional melting method (M-ingot), the Seebeck coefficient of the MS-SPS samples was significantly higher and the thermal conductivity was remarkably lower. In spite of the lower electrical conductivity, the σ/κ ratio increased in the high temperature range, leading to great improvement in the thermoelectric figure of merit (ZT). The maximum ZT value of 1.16 was obtained at 700 K for the MS-SPS-40 sample. Compared with the M-ingot sample, it was 47% higher at the same temperature. Moreover, the average compressive strength of the MS-SPS-40 sample reached 337.9 MPa, which is 130% higher than that of the M-ingot sample. β-Zn4Sb3 with such high mechanical strength has great potential for commercial application.
Co-reporter:Li Zhang;Wenbin Gao
Journal of Electronic Materials 2010 Volume 39( Issue 9) pp:1429-1432
Publication Date(Web):2010 September
DOI:10.1007/s11664-010-1316-z
In this work, a citrate sol–gel method (Sol–Gel) with polyethylene glycol 400 (Sol-Gel-PEG400) was developed to prepare γ-NaxCo2O4 by using sodium and cobalt nitrates as the raw materials, citric acid as a complexing agent, and PEG400 as a dispersant. At 800°C, single-phase γ-NaxCo2O4 crystals were obtained using Sol-Gel-PEG400. With the addition of 1 vol.% PEG400, smaller, flaky particles exhibited a well-tiled structure along the plane direction of the flaky particles. Moreover, polycrystalline sintered bulk γ-NaxCo2O4 with more highly oriented crystals and greater compact density was fabricated using the Sol-Gel-PEG400 synthesized powders compared with the powders synthesized by citrate Sol–Gel. The electrical conductivity (σ) values of Sol-Gel-PEG400 samples were higher than those of Sol–Gel samples between 400 K and 900 K. The σ value of Sol-Gel-PEG400 increased to 3.13 × 104 Sm−1 at 400 K and to 1.84 × 104 Sm−1 at 900 K. Between 400 K and 850 K, the Seebeck coefficient (α) values of Sol-Gel-PEG400 samples were slightly lower than those of Sol–Gel samples. Near 900 K, the α values of these two methods were nearly equal, at 164 μV K−1. Between 400 K and 900 K, the power factor (P) of Sol-Gel-PEG400 was evidently larger than that of Sol–Gel.
Co-reporter:Li Zhang, Xinfeng Tang and Wenbin Gao
The Journal of Physical Chemistry C 2009 Volume 113(Issue 18) pp:7930-7934
Publication Date(Web):2017-2-22
DOI:10.1021/jp811144y
In this paper, a novel and simple chemical synthesis method, sodium alginate gel template method, is proposed to prepare highly tiled γ-NaxCo2O4 crystals. The formation and growth mechanism of highly tiled γ-NaxCo2O4 crystals via sodium alginate gel template method are studied. The results show that sodium alginate not only acts as the controlling agent for crystal growth but also provides sodium for γ-NaxCo2O4 crystals. With the increase of calcination temperature, the precursor of sodium alginate gel dried by freeze-drying gradually decomposes into Co3O4 and Na2O at lower temperature and transforms into Na0.6CoO2 and γ-Na0.71Co0.96O2 at high temperature. At 700 and 800 °C, single-phase highly tiled γ-NaxCo2O4 crystals are obtained. The formation mechanism of highly tiled γ-NaxCo2O4 crystals is related to the chemical gelling of sodium alginate with Co2+ ions by cross-linking and the template role of the dried gel structure by freeze-drying.
Co-reporter:Ying Chu, Xinfeng Tang, Wenyu Zhao and Qingjie Zhang
Crystal Growth & Design 2008 Volume 8(Issue 1) pp:208
Publication Date(Web):December 7, 2007
DOI:10.1021/cg060924j
The synthesis and growth of rodlike and spherical nanostructures of CoSb3 compounds using an ethanol sol–gel method are reported. The characterization results indicate that the molar ratios of Sb/Co and C6H8O7/Co affect the phase composition, and only when Sb/Co = 6 and C6H8O7/Co = 4, the obtained powder is a single-phase CoSb3 compound. The crystalline morphology of CoSb3 compounds is composed of spherical nanostructures about 50 nm in diameter and nanorods about 30 nm in diameter and 100−200 nm in length. Transmission electron microscopy (TEM) and selected area electron diffraction (SAED) prove that nanorods grow along the [110] direction. The rodlike CoSb3 compound is ultimately produced due to the differences in growth rates between the crystal faces. The formation of a carbonyl coordination compound Co2(CO)8 between the Co atoms reduced by H2 and the CO formed by citric acid decomposition causes the differences in the growth rate. In the local spaces without CO, the CoSb3 nuclei become spherical.
Co-reporter:Li Zhang, Xinfeng Tang and Wenbin Gao
Crystal Growth & Design 2008 Volume 8(Issue 7) pp:2489-2492
Publication Date(Web):May 30, 2008
DOI:10.1021/cg8001306
Layer-by-layer nanostructured γ-NaxCo2O4 hexagonal crystals have been synthesized by a novel protein adsorption method. The formation procedure of layer-by-layer nanostructured γ-NaxCo2O4 crystals was investigated by powder X-ray diffraction (XRD), field emitted scanning electron microscopy (FESEM), and high-resolution electron microscopy (HREM). The growth mechanism of layer-by-layer nanostructured γ-NaxCo2O4 crystals is related to the formation of colloidal precursor and the construction of the oriented layered structure. Ultrasound irradiation results in the formation of network structure colloidal precursor composed of bovine serum albumin (BSA), cobalt, and sodium sources due to the linking of BSA molecules as disulfide bonds and the electrostatic attraction forces. By a freeze-drying method, the oriented layered structure of precursor is obtained with the well-dispersed cobalt and sodium sources. At 800 °C, with the aid of an oriented layered structure, layer-by-layer nanostructured γ-NaxCo2O4 hexagonal crystals are assembled by 15−30 nm nanoflaky hexagonal crystals along the perpendicular direction to the plane of nanoflaky hexagonal crystals.
Co-reporter:Wei Liu, Xinfeng Tang, Han Li, Kang Yin, Jeff Sharp, Xiaoyuan Zhou and Ctirad Uher
Journal of Materials Chemistry A 2012 - vol. 22(Issue 27) pp:
Publication Date(Web):
DOI:10.1039/C2JM31919E
Co-reporter:Kang Yin, Qiang Zhang, Yun Zheng, Xianli Su, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2015 - vol. 3(Issue 40) pp:NaN10387-10387
Publication Date(Web):2015/06/23
DOI:10.1039/C5TC01434D
Sb-doped Mg2Si0.3Sn0.7 solid solutions were prepared by a two-step solid state reaction method followed by electron-discharge plasma activated sintering (Ed-PAS). Thermal stability was tested by changing heat treatment conditions, i.e., annealing temperature, annealing time, annealing atmosphere and preventive coatings. Mg loss is severe when the solid solutions are annealed in vacuum, due to the high saturated vapor pressure of Mg. As a consequence of Mg loss, the β Sn–Sb alloy formed. However, the solid solutions are oxidized when annealed in air. And this is effectively prevented when the samples are coated with boron nitride (BN) spray. The results showed that Mg2Si1−xSnx can be exposed for long periods of time to temperature up to about 823 K, provided it is protected with specific coatings. However, the structure becomes unstable when the temperature exceeds much beyond 823 K, mainly due to the peritectic reaction. The composition, microstructure and thermoelectric (TE) properties of the annealed samples were carefully explored and critically assessed.
Co-reporter:Tao Liang, Xianli Su, Xiaoming Tan, Gang Zheng, Xiaoyu She, Yonggao Yan, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2015 - vol. 3(Issue 33) pp:NaN8558-8558
Publication Date(Web):2015/07/14
DOI:10.1039/C5TC01573A
The self-propagating-high-temperature-synthesis (SHS) in combination with plasma activated sintering (PAS) is applied for the first time to SnTe-based thermoelectric materials and produces single-phase structures. Thermodynamic and kinetic parameters of the SHS process relevant to SnTe compounds were determined. InTe is supersaturated in InxSn1−xTe during the non-equilibrium SHS process. After annealing, doping SnTe with In gives rise to phase separation and the formation of InTe nanoinclusions, which affect the carrier density and, in turn, the transport properties. The presence of the InTe nanophase dramatically reduces the lattice thermal conductivity as low frequency heat carrying phonons are strongly scattered. Moreover, the ensuing deficiency of Te in the SnTe matrix gives rise to Te vacancies which reduce the density of hole carriers and thus enhance the Seebeck coefficient. Compared to samples synthesized by the traditional methods, the SHS-PAS technique shortens the synthesis time from several days to merely 15 min which bodes well for low cost mass production of SnTe-based materials. The phase separation process observed here for the first time effectively adjusts both the microstructure and the carrier density of SnTe-based materials and offers a new approach to optimize their thermoelectric properties.
Co-reporter:Xiaoyu She, Xianli Su, Huizhen Du, Tao Liang, Gang Zheng, Yonggao Yan, Rizwan Akram, Ctirad Uher and Xinfeng Tang
Journal of Materials Chemistry A 2015 - vol. 3(Issue 46) pp:NaN12122-12122
Publication Date(Web):2015/11/03
DOI:10.1039/C5TC02837J
Higher manganese silicide (HMS) is an environmentally friendly p-type thermoelectric material with attractive performance and high stability in the intermediate temperature range (500–800 K). Due to the high melting point of HMS, the preparation methods reported previously always contain energy-intensive processes requiring long preparation periods and high cost. In this study, thermal explosion (TE) was adopted for a facile preparation of high performance HMS via a low cost route. During a typical thermal explosion (TE) process, nanostructured polycrystalline single-phase HMS powder with excellent thermoelectric performance is obtained in an ultra-short period of time (about 10 min). Dense bulk samples are then prepared by a rapid plasma activated sintering (PAS) technique. With Ge substituted in Si sites, a significant increase can be observed, which further enhanced the electrical properties. The results show that the Ge doped sample Mn(Ge0.015Si0.985)1.75 prepared via the TE–PAS technique exhibits a maximum ZT of 0.62 at 840 K, which demonstrates that the TE–PAS technique is a versatile route for rapid fabrication of HMS and other thermoelectric materials.
Co-reporter:Xianli Su, Han Li, Yonggao Yan, Hang Chi, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Journal of Materials Chemistry A 2012 - vol. 22(Issue 31) pp:NaN15634-15634
Publication Date(Web):2012/06/18
DOI:10.1039/C2JM31677C
Ba0.30GaxCo4Sb12+x (x = 0–0.30) skutterudite compounds were synthesized using a melt–quench–anneal–SPS method and the effect of the content of Ga on the structure and thermoelectric properties was investigated. In samples with Ga content x ≤ 0.15, Ga enters the skutterudite voids and its presence seems to stimulate a more homogeneous distribution of the filler species. Samples with Ga content x ≥ 0.20 possess uniformly dispersed nanoinclusions consisting of circular domains of GaSb with a diameter of 20 nm. As the content of Ga increases, the carrier concentration decreases, the Seebeck coefficient increases, and the heat transport is progressively more impeded. The thermoelectric figure of merit of Ba0.30GaxCo4Sb12+x is strongly enhanced in comparison to that of Ba0.30Co4Sb12 and reaches values in excess of 1.35 at 850 K for Ba0.30Ga0.30Co4Sb12.30, approximately twice the value of the Ba0.30Co4Sb12 sample.
Co-reporter:Shanyu Wang, Gangjian Tan, Wenjie Xie, Gang Zheng, Han Li, Jihui Yang and Xinfeng Tang
Journal of Materials Chemistry A 2012 - vol. 22(Issue 39) pp:NaN20951-20951
Publication Date(Web):2012/08/20
DOI:10.1039/C2JM34608G
The abundance of low-temperature waste heat necessitates the development of reliable and scalable thermal-to-electric energy conversion technology. The thermoelectric device is one viable option. Commercially available Bi2Te3-based materials are optimized for near room temperature cooling applications. Currently there are no mass-produced materials available for 400 K to 650 K thermoelectric power generation. We report the successful realization of high performance n-type Bi2(Te1−xSex)3-based materials for the temperature range of interest, using a commercial zone-melting technique. The introduction of Se effectively increases the band gap, which significantly suppresses the “turn-over” in Seebeck coefficient and the appearance of a pronounced bipolar effect, shifting the corresponding temperature of the optimum thermoelectric figure of merit ZT towards a higher temperature range. Furthermore, we demonstrate that the electron concentration of Bi2(Te0.5Se0.5)3 can be effectively adjusted by iodine doping. The samples with electron concentrations between 3 × 1019 and 4.5 × 1019 cm−3 display optimal thermoelectric performances. The highest ZT value reaches 0.86 at 600 K for the sample with the electron concentration of 4.0 × 1019 cm−3, whose average ZT between 400 K and 640 K is 0.8, making this scalable zone-melted low-Te content Bi2(Te0.5Se0.5)3 compound a promising candidate for low-temperature power generation.
Co-reporter:Jingjing Xu, Han Li, Baoli Du, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Journal of Materials Chemistry A 2010 - vol. 20(Issue 29) pp:NaN6143-6143
Publication Date(Web):2010/06/18
DOI:10.1039/C0JM00138D
We report on thermoelectric properties of p-type AgSbTe2 bulk material with an in situ forming nanostructured Ag2Te phase that was prepared by combining a sonochemical method and spark plasma sintering. In order to control the density of nanodots, we synthesized samples with compositions (Ag2Te)x(Sb2Te3)100−x (x = 44∼54) and investigated their thermoelectric performance in the temperature range from 300 K to 600 K. Microstructure analysis shows that nanoparticles of Ag2Te with the size ranging from 10 nm to 50 nm are evenly embedded in the matrix. Transport measurements obtained on these samples demonstrate high power factors and low thermal conductivity and, consequently, an enhanced thermoelectric figure of merit ZT. Samples with compositions x = 48 and 50 reach power factors of ∼1.5 mW m−1 K−2 at about 400–500 K, while the thermal conductivity in this temperature range is about 0.6 W m−1 K−1. The best performance is obtained on a sample with x = 50 (AgSbTe2) where the ZT reaches 1.55 at 533 K, the value higher than for samples prepared by other methods over the same temperature range.
Co-reporter:Gang Zheng, Xianli Su, Tao Liang, Qiangbing Lu, Yonggao Yan, Ctirad Uher and Xinfeng Tang
Journal of Materials Chemistry A 2015 - vol. 3(Issue 12) pp:NaN6613-6613
Publication Date(Web):2015/02/16
DOI:10.1039/C5TA00470E
The traditional zone melting (ZM) method for fabricating Bi2Te3-based thermoelectric materials has long been considered a time and energy intensive process. Here, a combustion synthesis called the self-propagating high-temperature synthesis (SHS) is employed to synthesize Bi2Te3-based thermoelectric materials. Thermodynamic and kinetic parameters of the SHS process relevant to Bi2Te3 and Bi2Se3 were systematically studied for the first time. SHS combined with plasma activated sintering (PAS) results in a single-phase homogeneous material with precisely controlled composition, no preferential orientation, high thermoelectric performance, and excellent mechanical properties. The technologically relevant average ZT value of SHS–PAS Bi2Te2.4Se0.6 from 298 to 523 K is 0.84, which is an increase of about 25% compared with the ZM sample. The compressive strength and the bending strength of SHS–PAS Bi2Te2.4Se0.6 are increased by nearly 250% and 30%, respectively, compared with those of the ZM samples, measured perpendicular to the c-axis. Moreover, the SHS–PAS process is very fast and shortens the synthesis time from tens of hours to 20 min. On account of the simplicity of the process, short synthesis time, minimal use of energy, and the scalability of the method, SHS–PAS technology provides a new and efficient method for large-scale, economical fabrication of Bi2Te3-based compounds.
Co-reporter:Wei Liu, Hang Chi, Hui Sun, Qiang Zhang, Kang Yin, Xinfeng Tang, Qingjie Zhang and Ctirad Uher
Physical Chemistry Chemical Physics 2014 - vol. 16(Issue 15) pp:NaN6897-6897
Publication Date(Web):2014/02/19
DOI:10.1039/C4CP00641K
The well-known single parabolic band (SPB) model has been useful in providing insights into the understanding of transport properties of numerous thermoelectric materials. However, the conduction and valence bands of real semiconductors are rarely truly parabolic which limits the predictive power of the SPB model. The coincidence of the band edges of two parabolic bands, a situation arising in Mg2Si1−xSnx solid solutions when x ∼ 0.7, naturally makes the SPB approximation applicable to evaluate all transport parameters. We demonstrate this in the case of Bi-doped Mg2Si0.3Sn0.7 where the minima of the two conduction bands at the X-point of the Brillouin zone coincide. The combination of a large density-of-states effective mass m* ∼ 2.6 me arising from the enhanced valley degeneracy Nv, high mobility μd due to low deformation potential Ed (8.77–9.43 eV), and ultra-low alloy scattering parameter Ea (0.32–0.39 eV) leads to an outstanding power factor, PFmax ∝ (m*)3/2μd, of up to 4.7 mW m−1 K−2 at around 600 K. The specification and improved understanding of scattering parameters using the SPB model are important and instructive for further optimization of the thermoelectric performance of n-type Mg2Si0.3Sn0.7.
Co-reporter:Gangjian Tan, Hang Chi, Wei Liu, Yun Zheng, Xinfeng Tang, Jian He and Ctirad Uher
Journal of Materials Chemistry A 2015 - vol. 3(Issue 32) pp:NaN8380-8380
Publication Date(Web):2015/07/16
DOI:10.1039/C5TC01739D
We synergistically optimized the thermoelectric properties of p-type skutterudite FeSb2.2Te0.8via a facile “electron-channel phonon-barrier” nanocompositing approach without invoking the conventional “filling-rattling” concept. The InSb nanoinclusions formed in situ at the grain boundaries of p-type FeSb2.2Te0.8 play multiple roles: the high carrier mobility of InSb mitigates the mobility degradation at the grain boundaries (in line with the “electron-channel”), while the added grain boundaries effectively scatter heat-carrying phonons (in line with “phonon-barrier”). As a result, the simultaneous carrier mobility enhancement and the lattice thermal conductivity reduction yield a high figure of merit ZT of ∼0.76 at 800 K in the 3 mol% InSb-containing FeSb2.2Te0.8 sample, outperforming any other unfilled p-type skutterudites reported so far. The interplay between the p-type FeSb2.2Te0.8 host matrix and the n-type InSb nanoinclusions was analyzed in view of their respective electronic band structures and also in the context of an effective medium model. These results confirm not only the feasibility of fabricating p-type skutterudite nanocomposites, but also the great promise of FeSb2.2Te0.8 as the p-leg material in large-scale production of skutterudite-based thermoelectric modules.
Co-reporter:Qiang Zhang, Long Cheng, Wei Liu, Yun Zheng, Xianli Su, Hang Chi, Huijun Liu, Yonggao Yan, Xinfeng Tang and Ctirad Uher
Physical Chemistry Chemical Physics 2014 - vol. 16(Issue 43) pp:NaN23583-23583
Publication Date(Web):2014/08/27
DOI:10.1039/C4CP03468F
Mg2Si1−xSnx solid solutions are promising thermoelectric materials for power generation applications in the 500–800 K range. Outstanding n-type forms of these solid solutions have been developed in the past few years with the thermoelectric figure of merit ZT as high as 1.4. Unfortunately, no comparable performance has been achieved so far with p-type forms of the structure. In this work, we use Li doping on Mg sites in an attempt to enhance and control the concentration of hole carriers. We show that Li as well as Ga is a far more effective p-type dopant in comparison to Na or K. With the increasing content of Li, the electrical conductivity rises rapidly on account of a significantly enhanced density of holes. While the Seebeck coefficient decreases concomitantly, the power factor retains robust values supported by a rather high mobility of holes. Theoretical calculations indicate that Mg2Si0.3Sn0.7 intrinsically possesses the almost convergent double valence band structure (the light and heavy band), and Li doping retains a low density of states (DOS) on the top of the valence band, contrary to the Ga doping at the sites of Si/Sn. Low temperature specific heat capacity studies attest to a low DOS effective mass in Li-doped samples and consequently their larger hole mobility. The overall effect is a large power factor of Li-doped solid solutions. Although the thermal conductivity increases as more Li is incorporated in the structure, the enhanced carrier density effectively shifts the onset of intrinsic excitations (bipolar effect) to higher temperatures, and the beneficial role of phonon Umklapp processes as the primary limiting factor to the lattice thermal conductivity is thus extended. The final outcome is the figure of merit ZT ∼ 0.5 at 750 K for x = 0.07. This represents a 30% improvement in the figure of merit of p-type Mg2Si1−xSnx solid solutions over the literature values. Hence, designing low DOS near Fermi level EF for given carrier pockets can serve as an effective approach to optimize the PF and thus ZT value.
Co-reporter:Shanyu Wang, Xiaojian Tan, Gangjian Tan, Xiaoyu She, Wei Liu, Han Li, Huijun Liu and Xinfeng Tang
Journal of Materials Chemistry A 2012 - vol. 22(Issue 28) pp:NaN13985-13985
Publication Date(Web):2012/06/11
DOI:10.1039/C2JM30906H
In this study, we demonstrate a realization of a favorable modification of band structures and an apparent increase in the density of state effective mass in β-Zn4Sb3 compound by introduction of a slight amount of Ge at the Zn site, in a manner of adding a shape peak below the valence band edge and giving rise to a significant enhancement in the power factor which is similar to the case of Tl-doped PbTe. As a consequence, the high power factor exceeding 1.4 mW m−1 K−2, coupled with the intrinsic very low thermal conductivity originated from complex crystal structures and a high degree of disorder, results in a maximum figure of merit of ∼1.35 at 680 K for the 0.25 at% Ge-substituted sample, which is ∼20% improvement as compared with that of the unsubstituted sample in this study. What is most important is the average ZT between 300 and 680 K reaches ∼1.0, which is ∼35% enhancement in comparison with the unsubstituted sample and superior to most of p-type materials in this temperature range. Furthermore, the combination of high thermoelectric performance and improvement in the thermodynamic properties makes this natural-abundant, “non-toxic” and cheap Ge-substituted β-Zn4Sb3 compound a very promising candidate for thermoelectric energy applications.
Co-reporter:Tao Liang, Xianli Su, Yonggao Yan, Gang Zheng, Qiang Zhang, Hang Chi, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2014 - vol. 2(Issue 42) pp:NaN17918-17918
Publication Date(Web):2014/09/04
DOI:10.1039/C4TA02780A
The self-propagating-high-temperature-synthesis (SHS) technique is applied here for the first time to synthesize CoSb3 thermoelectric materials. Mixtures of Co and Sb powders were compacted into pellets which were ignited from one end. A single-phase skutterudite material was obtained in a very short period of time using the SHS process which is maintained by the heat released from the chemical reaction of Co with Sb. Thermodynamic parameters and kinetics of the SHS reaction are investigated. The ignition temperature, adiabatic temperature, and the propagation speed of the combustion wave in the synthesis of CoSb3 are 723 K, 861 K, and 1.25 mm s−1, respectively. Using the SHS technique followed by Plasma Activated Sintering (PAS), we synthesized high performance bulk skutterudites of composition CoSb2.85 Te0.15 with a ZT of 0.98 at 820 K, one of the highest ZT values for an unfilled form of skutterudites. Compared with the samples synthesized by the traditional methods, the synthesis time is shortened from the typical several days to less than 20 minutes. Our work opens a new avenue for ultra-fast, low cost, mass production fabrication of skutterudite-based materials, which may also be universally applicable for the synthesis of other thermoelectric materials.
Co-reporter:Gangjian Tan, Wei Liu, Shanyu Wang, Yonggao Yan, Han Li, Xinfeng Tang and Ctirad Uher
Journal of Materials Chemistry A 2013 - vol. 1(Issue 40) pp:NaN12668-12668
Publication Date(Web):2013/08/21
DOI:10.1039/C3TA13024J
In this work, we adopt a non-equilibrium melt spinning technique combined with a subsequent spark plasma sintering technique to successfully synthesize a p-type nanostructured CeFe4Sb12 skutterudite compound with high homogeneity in less than 24 hours. Microstructures of the melt-spun ribbons and the sintered bulk material are systematically investigated. The evolution of multiple-phase melt-spun ribbons into a single-phase skutterudite compound during the heating process is also carefully examined. Greatly refined matrix grains (300–500 nm) and numerous FeSb2 nanodots with sizes below 50 nm are evenly distributed inside the grains, and together contribute to the experimentally observed low lattice thermal conductivity of the sintered bulk material. Both absolute and average ZT values of this melt-spun skutterudite are about 10% higher than in the material of the same composition prepared by traditional melting and long-term annealing. The markedly shortened preparation time coupled with the enhanced thermoelectric performance should make this synthesis process of interest for commercial applications.